FLIP
®
01.01.2019
English / Englisch
CONTENTS
1 Introduction
..................................................................................................................................................................... 5
1.1
Features of the machine ................................................................................................................................................ 5
1.2
Description of the machine ........................................................................................................................................... 5
1.3
Proper use as intended .................................................................................................................................................. 5
1.4
Protective devices .......................................................................................................................................................... 6
1.5
Machine configuration ................................................................................................................................................... 6
1.5.1 Basic equipment ........................................................................................................................................................... 6
1.5.2 Optional equipment ...................................................................................................................................................... 6
1.5.3 Wearing parts and safety-related parts .................................................................................................................... 7
2
Hazard warnings and safety instructions ................................................................................................................... 8
2.1
Hazard warnings ............................................................................................................................................................. 8
2.2
General safety instructions ......................................................................................................................................... 12
3 Technical
data
.............................................................................................................................................................. 14
3.1
Data on type plate ........................................................................................................................................................ 14
3.2
Machine data ................................................................................................................................................................ 14
4 Commissioning
............................................................................................................................................................. 16
4.1
Preparing the machine ................................................................................................................................................. 16
4.2
Connecting the power cable ....................................................................................................................................... 17
4.3
Switching on the machine ........................................................................................................................................... 18
4.4
Switching off the machine ........................................................................................................................................... 19
5
Working with the FLIP
®
.............................................................................................................................................. 20
5.1
General application tips ............................................................................................................................................... 20
5.2
Replacing the sanding medium ................................................................................................................................... 22
5.2.1 Velcro sanding discs .................................................................................................................................................. 22
5.2.2 Conventional sanding discs ...................................................................................................................................... 23
5.3
Emptying the dust bag .................................................................................................................................................. 24
6
Transport and storage .................................................................................................................................................. 27
7
Maintenance work and replacement of wearing parts .......................................................................................... 28
7.1
Cleaning and care......................................................................................................................................................... 29
7.2
Tightening the V-belt .................................................................................................................................................... 30
7.3
Replacing the V-belt ..................................................................................................................................................... 31
7.3.1 Removing the V-belt ................................................................................................................................................... 31
7.3.2 Installing the V-belt .................................................................................................................................................... 32
7.4
Replacing the complete sanding plate ....................................................................................................................... 33
7.5
Replacing the motor pulley .......................................................................................................................................... 34
7.6
Replacing the carbon brushes .................................................................................................................................... 36
7.7
Checking the dust suction system .............................................................................................................................. 37
7.8
Adjusting the guide rollers .......................................................................................................................................... 38
7.8.1 Standard setting ......................................................................................................................................................... 38
7.8.2 Setting for special cases ........................................................................................................................................... 40
7.9
Replacing the wheels and the guide rollers .............................................................................................................. 41
7.9.1 Replacing the wheels ................................................................................................................................................ 41
7.9.2 Replacing the guide rollers ....................................................................................................................................... 41
7.10 Adjusting the wall-protecting roller ........................................................................................................................... 42
7.11 Replacing the wall-protecting roller .......................................................................................................................... 43
2