Laguna Tools CFLUX2, Manual

Page 1: ...ease read and save these instructions Read carefully before attempting to assemble install operate or maintain the product described Protect yourself and others by observing all safety information Failure to comply with instructions could result in personal injury and or property damage Retain instructions for future reference ...

Page 2: ...chandise authorization must be requested from Laguna Tools and included with any and all parts or machines returned to Laguna Tools for warranty consideration Any machines returned to Laguna Tools must be returned with packaging in the same manner in which it was received If a part or blade is being returned it must have adequate packaging to ensure no damage is received during shipping In the eve...

Page 3: ...Instructions 05 General Safety Rules 09 Wiring Diagrams 12 Motor Specifications 13 Programming Remote Control 16 Unpacking 17 Assembly 18 Power Supply 29 Operation 30 Maintenance 30 Trouble Shooting 33 Parts Breakdown Exploded Views 35 Parts List 40 Specifications 46 47 Supplies 46 47 ...

Page 4: ...ion relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS To help you recognize this information we use the symbols below Please read the manual and pay attention to these sections Indicates an imminently hazardous situation which if not avoided will result in death or serious injury Indicates a potentially hazardous situation which if not avoided could result in death or serious inj...

Page 5: ...strongly recommend that this machine not be modified and or used for any application other than that for which it was designed If you have any questions relative to a particular application DO NOT use the machine until you have first contacted the manufacturer to determine if it can or should be performed on the product If you have any questions relative to its application DO NOT use the product u...

Page 6: ...se serious injury 2 Replace the warning labels if they become obscured or removed 3 These 2HP 3HP Portable Cyclone Dust Collectors are designed and intended for use by properly trained and experienced personnel only If you are not familiar with the proper and safe operation of this type of dust collector do not use until proper training and knowledge have been obtained 4 Do not use this machine fo...

Page 7: ...ecking to see that all extra equipment such as adjusting keys wrenches scrap stock and cleaning rags are removed away from the machine before turning on 14 Keep safety guards in place at all times when the machine is in use If removed for maintenance purposes use extreme caution and replace the guards immediately when maintenance is complete 15 Make sure the dust collector is on a flat even surfac...

Page 8: ...machinery with care Follow instructions for lubricating and changing accessories 26 Turn off the machine before cleaning Use a brush or compressed air to remove dust or debris do not use your hands 27 Do not stand on the machine Serious injury could occur if the machine tips over 28 Never leave the machine running unattended Turn the power off and do not leave the machine until it comes to a compl...

Page 9: ...unit properly repair or replace any part that is damaged FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS INJURY ADDITIONAL SAFETY FOR DUST COLLECTORS Intended use This dust collector is only intended for collecting wo dust and chips from woodworking machines Do not use this dust collector to collect metal dirt pebbles drywall asbestos lead paint silica liquids aerosols or any flammable combust...

Page 10: ... or tools near the open inlet during operation for any reason The powerful suction could easily cause accidental contact with the impeller which will cause serious personal injury or damage to the machine Always keep small animals and children away from open dust collection inlets Avoiding sparks Do not allow steel or rocks to strike the impeller this may produce sparks Sparks can smolder in wo du...

Page 11: ... of fine dust that can increase the risk of fire Make sure to regularly clean the surrounding area where the machine is operated excessive dust buildup on overhead lights heaters electrical panels or other heat sources will increase the risk of fire SAVE THESE INSTRUCTIONS Refer to them often and use them to instruct others ...

Page 12: ...2 3 HP Mobile Dust Cyclone Manual 12 WIRING DIAGRAMS POWER CONNECTIONS Figure 1 Power Connections Wiring 2HP 220V 1PH ...

Page 13: ... THE MACHINE IN DAMP LOCATIONS MOTOR SPECIFICATIONS Your machine is wired for 220 volts 60 HZ alternating current Before connecting the machine to the power source make sure the switch is in the OFF position An appx 8 cord is included a plug is NOT included A plug must be installed by a qualified technician ...

Page 14: ...g wire If repair or replacement of the power cord or plug is necessary do not connect the equipment grounding wire to a live current carrying terminal Check with a qualified electrician or service personnel if you do not understand these grounding requirements or if you are in doubt about whether the tool is properly grounded If you ever notice that a cord or plug is damaged or worn disconnect it ...

Page 15: ...source make sure the switch is in the OFF position An appx 8 cord is included a plug is NOT included A plug must be installed by a qualified technician FUNCTIONS of Switch Remote Control Figure 3 High Frequency Remote Control Receiver and Manual Switch Figure 4 Hand Held Remote Control ON OFF Switch Motor Cord On board circuit breaker Power Cord OFF button ON button Remote set button Used to match...

Page 16: ...ogramming the remote control 2 Press the black set button on the bottom of the remote switch until you hear two beeps 3 Press the Remote set button on your hand held controller simultaneously with the black button until you hear three beeps to complete the set up Figure 5 Receiver Set Button Receiver set button ...

Page 17: ... Using the diagram below ensure that all parts are present and in good condition DESCRIPTION QUANTITY Figure 6 A Motor B Switch and remote controller C Dust chute D Top upright supports 3 E Canister 1 Micron F Base frame G Rotation shaft H Rotation paddle 2 I Crossbar J Octagon drum lid K Cyclone funnel L Cyclone barrel M Intake cylinder N Canister cover plate O Octagon front and back panel P Octa...

Page 18: ...handling Failure to comply may cause serious injury and or damage to the machine and or property Tools items Required 10mm wrench 12mm wrench 14mm wrench Phillips screwdriver 4mm hex wrench 5mm hex wrench Plug for cord 3 wire To assemble your dust cyclone follow these steps For your own safety do not connect the machine to the power source until the machine is completely assembled Please also make...

Page 19: ...de down Use 16 5 16 x 3 4 hex bolts and 16 5 16 flat washers Attach the 2 4 casters with brakes to the base The casters wit brakes should be attached to the side with the opening The remaining 2 4 swivel casters must attach to the other end on the base 4 Turn the base over with it standing on the 4 4 casters and secure the three lower upright support panels using 6 3 8 x 3 4 hex bolts and 6 3 8 x ...

Page 20: ...g 4 5 16 x5 8 hex spring bolts Then attach the cyclone barrel onto the dust chute using 12 5 16 x3 4 hex bolts and 12 5 16 x18x2t flat washers followed by attaching the cyclone funnel to the barrel using 12 5 16 x3 4 hex bolts 24 5 16 x18x2 flat washers and 12 5 16 hex nuts 7 Secure the base with 3 lower upright support panels to the unit using 6 5 16 x 3 4 hex bolts and 6 5 16 x 1 flat washers 8 ...

Page 21: ...chute using 12 3 16 x sheet metal thread bolts 11 Take the 2 filter cleaning arms and assemble to the filter rotation shaft using 4 1 4 x 5 8 hex bolts 8 1 4 flat washers and 4 1 4 hex nuts 12 Insert the filter rotation shaft assembly into the HEPA filter from the top opening It will be easier to insert while holding it at a slanted angle The rotation shaft has a top and bottom end The top end has...

Page 22: ...ess accordingly to ensure the canister filter is tightly fitted onto the dust chute 15 While holding the rotation shaft above the hole insert the bearing onto the rotation shaft and pushing it down to the canister cover plate This will afix the rotation shaft in place and you will not need to keep holding it up Secure the bearing using 4 1 4 x 3 4 hex bolts and 4 1 4 x 19x 2 flat washers 16 Attach...

Page 23: ...or the opposite side 20 Locate the two foot pedal bars provided There is a left side and right side To identify the correct side look for the protruding nut circled in red below It should be facing upwards when you place the bars on the floor 21 Ensure that the foot pedal bar is the correct side and slide the Foot pedal bar into the opening on the lower upright support panel Take the lower support...

Page 24: ...re the base of the foot pedal bar to the triangular support plate by holding the lower support plate vertically up against the foot pedal bar and secure the U channel onto the foot pedal bar using 2 5 16 x1 3 4 hex bolts 4 5 16 x 18 x 2 flat washers and 2 5 16 hex nuts from the inside out Follow the same steps for the opposite side 24 Attach the two ends of the Octagon foot pedal to the nut on the...

Page 25: ...oo tight the Octagon foot pedal will not work smoothly When too loose it will not pick up the Octagon drum 28 Apply foam tape to the cone flange before attaching the drum lid Secure the Octagon drum lid to the cyclone funnel using 6 5 16 x 3 4 hex bolts 12 5 16 x 1 flat washers and 6 5 16 hex nuts Make sure to first attach all the bolts before tightening NOTE The lid will turn when the bolts have ...

Page 26: ...s and 4 5 16 hex nuts Note that the head of the Philip bolt must be inserted from the handle with the hex nut and washer on the inside of the drum 32 Assemble the Octagon Drum front and back panels using 12 M4 x 12mm sheet metal screws 33 On the left and right side you will find three bolt holes Take the matching side plate and secure to the outside of the panel using 6 1 4 x 1 2 carriage bolts 6 ...

Page 27: ...egardless of silicone being applied 35 With the drum laying on its side to apply silicone to the inside of the drum including the base and the top rim of the drum before the rubber gasket has been attached to seal and prevent air leakages You will need to use a caulking gun not supplied 36 Attach the rubber gasket to the top inner edges of the Octagon drum The wider end of the gasket goes up Use t...

Page 28: ... Lower the foot pedal bar to seal the drum tight for normal machine operation 40 Make sure when aligning the drum that both the left and right side lift plates are over the topping on the foot pedal bar assembly before lifting the foot pedal bar up When not aligned the drum will not be fully sealed and will interfere with air flow 41 Open the Switch Box by removing the bolt at the bottom of the sw...

Page 29: ... o r the amperage given below Never replace a circuit breaker on an existing circuit with one of higher amperage without consulting a qualified electrician to ensure compliance with local wiring codes If you are unsure about the wiring codes in your area or you plan to connect your machine to a shared circuit consult a qualified electrician CFLUX2 2HP 220V 60HZ Single phase Circuit Size 220V 20 Am...

Page 30: ...FF button on either the ON OFF switch Fig 39 or remote control Fig 40 MAINTENANCE CLEANING THE FILTER To ensure proper operation of this Mobile Dust Cyclone the HEPA canister filter must have adequate air flow This means the filter must be regularly maintained by carefully blowing the filter clean using compressed air and an air gun to release built up particulates trapped between the filter pleat...

Page 31: ...plastic bag Figure 7 Releasing filter clamp 2 While supporting the canister filter assembly from the bottom release the spring loaded band clamp from the top of the canister filter assembly Figure 8 Hold canister from bottom when releasing clamp 3 Remove the 4 3 16 x 3 4 sheet metal Philip bolts 1 5 16 x 3 4 hex bolt and 1 5 16 x 7 8 flat washer off the bottom of the canister filter 4 Remove the c...

Page 32: ...ag gets too full the weight may force it to pull away from the band clamp exposing the user to potentially harmful particulates 1 Release the spring loaded band clamp at the bottom of the filter and remove the filter bag 2 Empty or replace the filter bag and re attach using the spring loaded band clamp EMPTYING THE DRUM Periodically inspect the contents of the drum and empty as needed To inspect t...

Page 33: ...tall inlet restrictor replace weak breaker Replace batteries ensure un obstructed line of sight and signal range Inspect receiver circuit board replace if faulty Rewire or call certified service technician or electrician Allow motor to cool improve ventilation press reset button Check for broken wires or poor connections repair as necessary Replace switch Test repair replace Excessive vibration or...

Page 34: ... line Suction route is too long or has too many sharp bends Wet lumber is clogging ducts Leaks in the duct work or too many open ports Inadequate velocity in the main suction line Wrong size ducting ports used Empty canister end cap Clean filter Clean inlet splitter Move machine closer to the point of suction and rerun ducts to eliminate sharp bends Use lumber with less than 20 moisture content Re...

Page 35: ...2 3 HP Mobile Dust Cyclone Manual 35 Parts Breakdown CFLUX 2 3 Fig 9 ...

Page 36: ...2 3 HP Mobile Dust Cyclone Manual 36 Figure 10 Fan Motor Switch SECTION A Close up view ...

Page 37: ...2 3 HP Mobile Dust Cyclone Manual 37 Figure 11 Cyclone Canister Barrel SECTION B Close up view ...

Page 38: ...2 3 HP Mobile Dust Cyclone Manual 38 Figure 12 Panels Lock SECTION C Close up view ...

Page 39: ...2 3 HP Mobile Dust Cyclone Manual 39 Figure 13 Barrel insert SECTION D Close up view 16H 16P ...

Page 40: ...3 4 4 10M PDCCF22201 10M FOOT PEDAL BAR SUPPORT 2 2I PDCCF22201 2I FLAT WASHER 1 4 x19x1mm 4 10N PDCCF22201 10N CARRIAGE BOLT 5 16 x1 2 4 3 PDCCF22201 3 FAN 14 5 1 10O PDCCF22201 10O CARRIAGE BOLT 5 16 x18x2mm 4 3A PDCCF22201 3A FLAT WASHER 3 8 x45x3t 1 10P PDCCF22201 10P HEX NUT 5 16 4 3B PDCCF22201 3B HEX BOLT 3 8 x 1 1 11 PDCCF22201 11 FOOT PEDAL BAR 2 6 PDCCF22201 6 DUST CHUTE 1 11A PDCCF22201...

Page 41: ... WASHER 3 8 x 23 x 2mm 6 16R PDCCF22201 16RV2 WINDOW V2 2021 1 15C PDCCF22201 15C SWIVEL CASTER 4 2 16S PDCCF22201 16S TRUSS HEAD PHILIPS FLAT POINT SCREWS M3 x 6mm 22 15D PDCCF22201 15D FLAT WASHER 5 16 x18x2mm 16 16T PDCCF22201 16T CAP NUT M3 22 15E PDCCF22201 15E HEX BOLT 5 16 x 3 4 16 16Q PDCCF22201 16Q THREAD BOLT M4 x 12mm 10 15F PDCCF22201 15F HEX BOLT 5 16 x 3 4 4 17 PDCCF22201 17 INTAKE C...

Page 42: ...BY 6 1 22 PDCCF22201 22 ROTATION CRANK 1 27A PDCCF22201 27A SHEET METAL BOLT M4 x 12mm 3 22A PDCCF22201 22A HEX BOLT 5 16 x 3 4 1 27B PDCCF22201 27B INTAKE SPLITTER 8 x 4 x 2 1 22B PDCCF22201 22B FLAT WASHER 5 16 x30x3mm 1 22C PDCCF22201 22C GEAR Ø20mm 1 32 PDCCF22201 32V2 DRUM INSERT V2 2021 4 22D PDCCF22201 22D HEX BOLT 1 4 x 3 4 4 33 PDCCF22201 33 FLAT HEAD BOLT M4 x 6mm 4 22E PDCCF22201 22E FL...

Page 43: ...4 4 10M PDCCF32201 10M FOOT PEDAL BAR SUPPORT 2 2I PDCCF32201 2I FLAT WASHER 1 4 x19x1mm 4 10N PDCCF32201 10N CARRIAGE BOLT 5 16 x1 2 4 3 PDCCF32201 3 FAN 15 5 1 10O PDCCF32201 10O CARRIAGE BOLT 5 16 x18x2mm 4 3A PDCCF32201 3A FLAT WASHER 3 8 x45x3t 1 10P PDCCF32201 10P HEX NUT 5 16 4 3B PDCCF32201 3B HEX BOLT 3 8 x 1 1 11 PDCCF32201 11 FOOT PEDAL BAR 2 6 PDCCF32201 6 DUST CHUTE 1 11A PDCCF32201 1...

Page 44: ...WASHER 3 8 x 23 x 2mm 6 16R PDCCF32201 16RV2 WINDOW V2 2021 1 15C PDCCF32201 15C SWIVEL CASTER 4 2 16S PDCCF32201 16S TRUSS HEAD PHILIPS FLAT POINT SCREWS M3 x 6mm 22 15D PDCCF32201 15D FLAT WASHER 5 16 x18x2mm 16 16T PDCCF32201 16T CAP NUT M3 22 15E PDCCF32201 15E HEX BOLT 5 16 x 3 4 16 16Q PDCCF32201 16Q THREAD BOLT M4 x 12mm 10 15F PDCCF32201 15F HEX BOLT 5 16 x 3 4 4 17 PDCCF32201 17 INTAKE CY...

Page 45: ...DCCF32201 22 ROTATION CRANK 1 27A PDCCF32201 27A SHEET METAL BOLT M4 x 12mm 3 22A PDCCF32201 22A HEX BOLT 5 16 x 3 4 1 22B PDCCF32201 22B FLAT WASHER 5 16 x30x3mm 1 27C PDCCF32201 27C INTAKE SPLITTER 8 x 4 X 3 1 22C PDCCF32201 22C GEAR Ø20mm 1 32 PDCCF32201 32V2 DRUM INSERT V2 2021 4 22D PDCCF32201 22D HEX BOLT 1 4 x 3 4 4 33 PDCCF32201 33 FLAT HEAD BOLT M4 x 6mm 4 22E PDCCF32201 22E FLAT WASHER 1...

Page 46: ...water Fan size 14 5 Inlet 8 port or 2 4 ports Switch High frequency remote control switch Collection capacity 46 gallon Octagon drum Packing Size L x W x H 49 6 x 30 3 x 49 2 126 x 77 x 125 cm Machine weight 301 lbs 140 kgs Shipping weight 377 lbs 171 kgs Filter Media filtering area 102 sq ft 9 5 m2 Cartridge Filter 1 Micron 15 74 x 35 43 40 x 90cm x 1pc SUPPLIES Plastic debris collection bag 20 g...

Page 47: ...water Fan size 15 5 Inlet 8 port or 3 4 ports Switch High frequency remote control switch Collection capacity 46 gallon Octagon drum Packing Size L x W x H 49 6 x 30 3 x 49 2 126 x 77 x 125 cm Machine weight 373 lbs 169 kgs Shipping weight 441 lbs 200 kgs Filter Media filtering area 102 sq ft 9 5 m2 Cartridge Filter 1 Micron 15 74 x 35 43 40 x 90cm x 1pc SUPPLIES Plastic debris collection bag 20 g...

Page 48: ...2 3 HP Mobile Dust Cyclone Manual 48 NOTES Ph 800 234 1976 www lagunatools com 100721 ...