Laguna Tools Dake 972200, Instructional Manual

Page 1: ...akecorp com Grand Haven MI 49417 DAKE 10 20 Ton Floor Bench Utility Press INSTRUCTIONAL MANUAL This is a F 20 model so there may be slight differences WARNING Read and understand all instructions and responsibilities before operating Failure to follow safety instructions and labels could result in serious injury ...

Page 2: ...Return Refund Policy 5 Returns 5 Refunds 5 Specifications 7 Machine Specifications 7 Safety Warnings 8 Practice Safe Operation 8 Assembly Instructions 10 Ton Bench Model 10 Assembly Instructions 10 20 Ton Floor Model 12 Operation 14 Procedure 14 How to Add Fluid to Hydraulic Pump 15 Trouble Shooting 15 Gauge Conversions 16 10 Ton 16 20 Ton 16 Parts List 17 10 Ton Bench Press 17 10 Ton Floor Utilit...

Page 3: ...g facility to be free from defects in material and workmanship under normal use and service within 90 days from the return date to the end user as it pertains to the repair work completed The standard limited warranty includes repair of the defective component part at no cost to the end user Warranty Process Subject to the conditions hereinafter set forth the manufacturer will repair or replace an...

Page 4: ...ertified professional and is not in accordance with applicable local codes ordinances and good trade practices b Defects or malfunctions resulting from improper installation or failure to operate or maintain the unit in accordance with the printed instructions provided c Defects or malfunctions resulting from abuse accident neglect or damage outside of prepaid freight terms d Normal maintenance se...

Page 5: ...en approved by Customer Service a representative will supply a Return Material Authorization RMA number The returned item must have the provided RMA number clearly marked on the outside packaging Any item received without an RMA number clearly visible on the packaging will not be processed An RMA number can only be provided by the Dake Customer Service team and must be obtained prior to the return...

Page 6: ...nt of operation safeguarding system The standard also discusses additional responsibilities of the employer Some of the key responsibilities are The employer is responsible for the safety use and care of the hydraulic power press production system The employer is responsible to consider the sources of hazards for all tasks to be implemented on the hydraulic power press production system The employ...

Page 7: ...hine Model No Part No Serial No Date of Purchase 10 Ton Bench 10 Ton Floor 20 Ton Floor Press Type Manual 10 ton Bench Manual 10 ton Floor Manual 20 ton floor Cylinder Type Single Acting Single Acting Single Acting Max Press Capacity 10 Ton 10 Ton 20 Ton Ram Diameter 1 1 2 1 1 2 2 Ram Stroke 6 6 8 Head Travel Left Right of center Left Right of center Left Right of center Ram Travel Per Stroke 1 8 ...

Page 8: ...trongly recommend that this machine NOT be modified and or used for any application other than for which it was designed If you have any questions relative to its application DO NOT use the machine until you contact with us and we have advised you Practice Safe Operation Keep hands out of point of operation Never hold part while pressing Always wear the eye protection Clamp work piece or brace whe...

Page 9: ...nstructions and on your press safety signs Keep safety labels in good condition Replace missing or damaged safety labels This machine is intended to be operated by one person This person should be conscious of the press ram movement not only for themselves but also for persons in the immediate area of the machine Under no circumstances increase the leverage ratio of the press by using a longer han...

Page 10: ... Step 3 Mount the head ram transverse plates The side with two bars welded to them go inside the frame with the threaded plate on the bottom Using 10mm x 120 mm bolts washers and nuts tighten only enough to allow plate to travel Step 4 With press standing upright and all bolts tightened install the worktable Insert two table pins in the two lowest holes Take the worktable and tilt it at a sharp an...

Page 11: ...he head traverse ram plate Screw this in as tight as possible while keeping the cylinder s hydraulic hose fitting facing to the right or pump side NOTE Cylinder may not be totally tight while keeping the fitting facing this way but it will not affect the presses operation Using Teflon tape install the gauge to the top of the cylinder facing forward When gauge and hose fittings is in correct positi...

Page 12: ... and install the 2 base angles to the frame through the union support and install nuts Base angles face outward See drawing below Hand tighten Step 3 Carefully stand the unit upright Making sure all components are square to each other tighten all nuts and bolts securely Install pump mounting plate on the side of the upright channel using the 3 M10 x 25mm bolts nuts and washers Step 4 This step is ...

Page 13: ...he center on this mounting plate for proper installation Step 7 With press standing upright and all bolts tightened install the worktable Insert two table pins in the two lowest holes Take the worktable and tilt it at a sharp angle and insert it in the uprights NOTE The gussets welded to the table are at slight angles The narrowest dimension of these gussets goes down See drawing Step 1 Once workt...

Page 14: ...y close the pumping unit release valve handle Clockwise Pump the handle to lower the ram Pump until pressing operation is completed If you need to maintain pressure leave the valve on the pumping unit closed When operation is complete turn the valve counterclockwise to release pressure and raise the ram Once the ram has been raising just above the work close valve again and repeat operation on the...

Page 15: ...the top of the stroke Solution Open and close the valve multiple times If no progress has been made the return spring may have failed Question What should I do if the pump will not build pressure Solution Check and see if the valve is at the completely at the closed position Check oil fluid level If low add fluid and bleed to maximize efficiency Question The pressure gauge on the press is leaking ...

Page 16: ...s Bar PSI lbs in2 1 55 799 2 110 1598 3 165 2397 4 220 3196 5 275 3996 10 551 7992 20 Ton 20 Ton 65MM Bore 2 56 Inch Bore Tons 1 10 PSI lbs in2 Tons 11 20 PSI lbs in2 1 388 86 11 4277 51 2 777 73 12 4666 38 3 1166 59 13 5055 25 4 1555 46 14 5444 11 5 1944 32 15 5832 97 6 2333 19 16 6221 84 7 2722 06 17 6610 70 8 3110 92 18 6999 57 9 3493 78 19 7388 43 10 3888 65 20 7777 30 ...

Page 17: ...Dake Corporation 1809 Industrial Park Dr Grand Haven MI 49417 www dakecorp com 972200 972210 972220 17 REV 072020 Parts List 10 Ton Bench Press ...

Page 18: ...12 301127 Flat Nose Piece 1 13 301126 Step Nose Piece 1 14 301125 Table Pin 2 15 301124 Table Plate 2 16 301123 Worktable 1 17 301122 Ram Cylinder 1 17A 302382 Cylinder Spring 1 18 301121 Pump Unit 1 19 301133 Head Ram Traverse Plate 1 20 301150 Bolt M10 x 140 2 21 302277 Washer 10mm 2 22 301149 Lock Washer 10mm 2 23 301141 Nut 10mm 2 24 302019 Gauge Original 1 25 302276 Ring 1 Items Not Shown Par...

Page 19: ...Dake Corporation 1809 Industrial Park Dr Grand Haven MI 49417 www dakecorp com 972200 972210 972220 19 REV 072020 10 Ton Floor Utility Press ...

Page 20: ...Head Ram Traverse Plate Upper 1 4 300151 Head Ram Traverse Plates Lower 1 5 301150 Bolt M10 x 120mm 2 6 301149 Lock Washer 10mm 2 7 301148 Union Support 1 8 301147 Base Angle 2 9 301146 Bolt M8 x 25 12 10 301129 Lock Washer 8mm 12 11 301128 Nut M8 12 12 301145 Angle Support Strap 4 13 301144 Pump Support Bracket 1 14 301143 Bolt M10 x 25 5 15 301142 Lock Washer 10mm 4 16 301141 Nut M10 4 17 301123...

Page 21: ...Dake Corporation 1809 Industrial Park Dr Grand Haven MI 49417 www dakecorp com 972200 972210 972220 21 REV 072020 20 Ton Floor Utility Press ...

Page 22: ... 12 12 301145 Angle Support Strap 4 13 301144 Pump Support Bracket 1 14 301143 Bolt M10 x 25mm 3 15 301142 Lock Washer 10mm 3 16 301141 Nut 10mm 3 17 303187 Spanner Nut 1 18 303202 Head Traverse Plate 1 20 303192 2 Stage Pumping Unit 1 21 303194 Table Pin 2 22 303197 Table 1 23 78754 Bolt M12 x 30mm 4 24 301135 Washer 12mm 4 25 301134 Nut 12mm 4 26 303193 Pressing plates 2 27 303198 Gauge 1 28 787...

Page 23: ...s Parts are available for direct purchase from Dake or through a distributor When placing a parts order you will need to provide the part number name of part and model number All parts shipped F O B Factory in Grand Haven MI If a customer has any questions or concerns regarding a Dake product that was purchased please email customer service at customerservice dakecorp com ...