Laguna Tools PFLUX1, Manual

Page 1: ...ile Dust Cyclone Collector PFLUX1 NEW GENERATION Please read and save these instructions Read carefully before attempting to assemble install operate or maintain the product described Protect yourself and others by observing all safety information Failure to comply with instructions could result in personal injury and or property damage Retain instructions for future reference ...

Page 2: ...e authorization must be requested from Laguna Tools and included with any and all parts or machines returned to Laguna Tools for warranty consideration Any machines returned to Laguna Tools must be returned with packaging in the same manner in which it was received If a part or blade is being returned it must have adequate packaging to ensure no damage is received during shipping In the event the ...

Page 3: ... Rules 07 Wiring Diagrams 10 Power Connections 10 Programming Remote Control 15 Unpacking 16 Assembly 17 Power Supply 28 110V to 220V Conversion single phase 29 Operation 35 Maintenance 35 Circuit Board Replacement 37 Trouble Shooting 40 Parts Breakdown Exploded Views 42 Parts List 47 Specifications 51 Supplies 51 ...

Page 4: ... or property damage Electronic copies of this manual are available at www lagunatools com SAFETY GUIDELINES DEFINITIONS This manual contains information that is important for you to know and understand This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS To help you recognize this information we use the symbols below Please read the manual and pay attention to these...

Page 5: ...trongly recommend that this machine not be modified and or used for any application other than that for which it was designed If you have any questions relative to a particular application DO NOT use the machine until you have first contacted the manufacturer to determine if it can or should be performed on the product If you have any questions relative to its application DO NOT use the product un...

Page 6: ...removed 3 This 1 5HP Portable Cyclone Dust Collector is designed and intended for use by properly trained and experienced personnel only If you are not familiar with the proper and safe operation of this type of dust collector do not use until proper training and knowledge have been obtained 4 Do not use this machine for other than its intended use If used for other purposes LAGUNA TOOLS INC discl...

Page 7: ...n 14 Always keep safety guards in place when the machine is in use If removed for maintenance purposes use extreme caution and replace the guards immediately when maintenance is complete 15 Make sure the dust collector is on a flat even surface and the wheels locked in place before use 16 Check damaged parts Before further use of the machine a guard or other part that is damaged should be carefull...

Page 8: ...a brush or compressed air to remove dust or debris do not use your hands 27 Do not stand on the machine Serious injury could occur if the machine tips over 28 Never leave the machine running unattended Turn the power off and do not leave the machine until it comes to a complete stop 29 Never operate or run the machine without closing the drum up against the lid Failure to do so will result in the ...

Page 9: ...achines Do not use this dust collector to collect metal dirt pebbles drywall asbestos lead paint silica liquids aerosols or any flammable combustible or hazardous materials Hazardous dust Dust created while using machinery may cause cancer birth defects or long term respiratory damage Be aware of dust hazards associated with each work piece material and always wear a NIOSH approved respirator to r...

Page 10: ...re a fire is detected If you accidentally cut Into wood containing tramp metal nails staples spikes etc immediately turn off the dust collector disconnect it from power and wait for the impeller to stop then empty the collection container into an approved airtight metal container Operating location To reduce respiratory exposure to fine dust locate permanently installed dust collectors away from t...

Page 11: ...1 5HP Mobile Dust Cyclone Manual 10 WIRING DIAGRAMS POWER CONNECTIONS 110 Volt Figure 1 110 Volt Power Connections Wiring ...

Page 12: ...1 5HP Mobile Dust Cyclone Manual 11 Figure 2 110 Volt Internal Wiring ...

Page 13: ...ician cut or bend over and insulate the grounding conductor from a field wiring supply cable In the event of certain types of malfunctions or breakdowns grounding provides a path of least resistance for electric current to reduce the risk of electric shock Improper connection of the equipment grounding wire can result in a risk of electric shock The wire with green insulation with or without yello...

Page 14: ... Volt motor It is shipped ready to run for 110 Volt operation However it can be converted for 220 Volt operation An appx 8 cord is included a plug is NOT included A plug must be installed by a qualified technician The machine can be converted from 110 Volt to 220 Volt operation by re wiring for 220 volts and replacing these components rated for 220 volt operation PDCPF ACM220V Autoclean motor 220V...

Page 15: ...r Pops out if machine overloads Press to reset Override Press for 3 seconds to activate override cleaning while the cyclone is ON You can also activate this function by pressing the CLEAN button on the handheld remote control for 3 seconds Receiver SET button Used to program receiver ON OFF Illuminate drum controls the LED light on the drum lid to illuminate inside the drum for visuals of the dust...

Page 16: ... with the black button until you hear three beeps to complete the set up Figure 5 Receiver Set Button MULTIPLE HANDHELD REMOTE CONTROLS SETUP You can pair up to five max handheld remote controls Each handheld remote needs to be setup individually following the programming steps above If you setup a sixth handheld remote it will override the first handheld remote If a seventh handheld remote is set...

Page 17: ...ne components from the box and set aside 7 Using the diagram below ensure that all parts are present and in good condition Figure 6 Components Inventory DESCRIPTION QUANTITY A Motor B Remote control C Dust chute D Top upright supports 3 E Octagon drum front panel F Octagon drum back panel G Octagon drum base panel H Octagon drum lid I Octagon drum foot pedal J Drum insert K Crossbar L End cap I J ...

Page 18: ...ply may cause serious injury and or damage to the machine and or property Tools items Required 10mm wrench 12mm wrench 14mm wrench Phillips screwdriver 4mm hex wrench 5mm hex wrench Plug for cord 3 wire Silicone 1 tube clear Caulk gun for silicone To assemble your dust cyclone follow these steps For your own safety do not connect the machine to the power source until the machine is completely asse...

Page 19: ...4 hex bolts and 16 5 16 flat washers Attach the 2 4 casters with brakes to the base The casters wit brakes should be attached to the side with the opening The remaining 2 4 swivel casters must attach to the other end on the base 4 Turn the base over with it standing on the 4 4 casters and secure the three lower upright support panels using 6 3 8 x 3 4 hex bolts and 6 3 8 x 7 8 flat washers A shown...

Page 20: ... the 3 upright support reinforcement plates using 12 5 16 x 3 4 hex bolts and 12 5 16 x 1 flat washers 7 With the help of another person lift the unit up carefully and rotate to the right side up with the motor on top and the wheels at the bottom 8 Attach the canister filter end cap to the canister filter using the 4 latches Cover the 4 hook up with the 4 rubber plug ...

Page 21: ... of the support bracket is facing up Follow the same steps for the opposite side 11 Locate the two foot pedal bars provided There is a left side and right side To identify the correct side look for the protruding nut circled in red below It should be facing upwards when you place the bars on the floor 12 Confirm the foot pedal bar is the correct side and slide the Foot pedal bar into the opening o...

Page 22: ...iangular support plate by holding the lower support plate vertically up against the foot pedal bar and securing the U channel provided onto the foot pedal bar using 2 5 16 x1 3 4 hex bolts 4 5 16 x18x2mm flat washers and 2 5 16 hex nuts from the inside out Follow the same steps for the opposite side 15 Attach the cover plate over the foot pedal assembly Secure using 6 1 4 x3 4 hex bolts and 6 1 4 ...

Page 23: ... hex bolts Make sure the bolt head is on the inside of the octagon foot peddle Adjust the tightness of this bolt accordingly If this bolt is too tight the Octagon foot pedal will not work smoothly When too loose it will not pick up the Octagon drum 20 Apply foam tape to the cone flange before attaching the drum lid Secure the Octagon drum lid to the cyclone funnel using 6 5 16 x 3 4 hex bolts 12 5...

Page 24: ...Attach the LED light to the drum lid using 6 M4x10mm Philips Bolt 6 3 16 flat washers and 6 M4 hex nuts 23 Attach the crossbar to the drum lid and tighten using the two bolts removed in the previous step It does not matter which position you attach the crossbar 24 Assemble the Octagon drum Locate the drum base panel it does not matter which side faces inside and secure the 4 casters using 16 5 16 ...

Page 25: ...d right side you will find three bolt holes Take the matching side plate and secure to the outside of the panel using 6 1 4 x 1 2 carriage bolts 6 1 4 x 1 flat washers and 6 1 4 hex nuts Insert the head of the carriage bolt from the inside of the drum with the washers and nuts on the outside of the drum 28 Secure the Octagon base panel to the bottom of the drum using the remaining M3x6mm Truss hea...

Page 26: ...pplied 30 Attach the rubber gasket to the top inner edges of the Octagon drum The wider end of the gasket goes up Use tin snips to trim any excess rubber gasket after completing the seal 31 Insert the plastic debris collection bag inside the Octagon drum Open and spread out the plastic bag to the corners and edges 32 Use 24 Round head Philips bolts 3 16 x1 2 and 24 Cap nut 3 16 to assemble the dru...

Page 27: ... insert the sharp point into the top end of the proximity sensor that is on top of the drum lid You will find a small hole to on top where you can turn clockwise or counterclockwise Clockwise Lowers dust waste level in drum Less full drum Counterclockwise Increases dust waste level in drum Fuller drum 36 A qualified electrician must open the junction box on the Autoclean motor and remove the strai...

Page 28: ...st Cyclone Manual 27 37 Install the intake splitter 6 by 4 x 2 ports to the intake using 3 M4 x 12mm sheet metal screws Attach the rubber caps to each 4 port 38 All the assembly steps have been completed Serial plate ...

Page 29: ...110 VOLT Single Phase Operation The motor supplied with your machine is a dual voltage 110 220 Volt motor It is shipped ready to run for 110 Volt operation However it can be converted for 220 Volt operation NOTE An appx 8 cord is included and can be used for 110 Volt or 220 Volt operation A plug is NOT included and must be installed by a qualified technician A qualified electrician should do the c...

Page 30: ...cal electrician to supply 1 Change the wiring within the 1 5HP motor to 220 Volt wiring according to the wiring diagram located on the inside cover of the junction box 2 Remove the Control panel by loosening the four bolts circled Fig 7 to access the box inside Figure 7 Control Panel Figure 8 Control Panel Box Wiring 3 Inside the Control Box remove the connectors L1 M1 110V RED Fig 9 Also refer to...

Page 31: ...220V location L1 M1 220V RED Fig 10 Also refer to the electrical diagrams at the end of these instrucions for reference Figure 10 Attaching wires to 220 Volt connectors Use pliers to carefully remove these two electrical connections The connectors may get damaged if pulled with excessive force ...

Page 32: ...Make sure the two yellow connectors are connected in the same location as shown below Always connect on the same side Figure 11 Replacing Capacitor Figure 12 Replacing Capacitor 6 Remove the 25A overload protector from the front control panel by first removing the two connectors Figure 13 Removing 110V Overload Protector 7 Loosen the bolt holding the onboard Overload Protector using a wrench ...

Page 33: ...lts removed in step 1 9 Open the junction box on the autoclean motor and disconnect the 110V wiring Figure 15 Junction Box Figure 16 110V Wiring Junction Box 10 Loosen the four bolts on the 110V auto clean motor that is connecting to the gear motor below ONLY remove the top round 110V auto clean motor do not remove the square gearbox 110V wiring shown in photo ...

Page 34: ...11 Attach the 220V Autoclean motor by using the four bolts removed in the previous step 12 Open the junction box of the 220V Autoclean motor and connect the wiring per figures 19 20 Close all electrical boxes and test system Figure 19 220V Bottom Wiring Junction Box Figure 20 220V Top Wiring Junction Box ...

Page 35: ...1 5HP Mobile Dust Cyclone Manual 34 220 Volt Wiring Diagrams Figures 21 22 OPERATION ...

Page 36: ... the canister is cleaning the yellow LED light on the control panel will illuminate showing that it is in the process of cleaning There is a HEPA filter replacement indicator which is the same yellow LED light as the cleaning one This is based on a timer system and when 2000 hours of running is reached the light indication would be flash constantly in one long two short intervals meaning the HEPA ...

Page 37: ...o empty out any dust left inside EMPTYING THE CANISTER END CAP Periodically check the canister end cap if it is more than one third full it is recommended that you empty it NOTE If the canister end cap gets too full the dust particulates may be recirculated back into the canister filter obstructing air flow and exposing the user to potentially harmful particulates 1 Release the 4 latches around th...

Page 38: ...erious personal injury or property damage Before removing any parts turn OFF the machine and remove the power source Circuit Board replacement part PDCCFPF ICV3 2nd Generation V3 110 Volt 220 Volt 1 Remove the Control Panel Face from the Control Box by removing the screws from the panel Figure 24 Control Panel NOTE It will be helpful to take a picture of the circuit board with all of the electrica...

Page 39: ...e Manual 38 Figure 25 Control Box with cover removed Figure 26 Circuit Board Mounting Screws 4 Circuit Board mounting screws 4 circled Use pliers to carefully remove these pins The connectors may get damaged if pulled by force ...

Page 40: ...Attach all wires to the new Circuit Board according to the 110 Volt wiring diagram reference below and to your pictures Re connect power cord and motor cord to Terminal Block according to wiring diagram s If replaceing a circuit board previously wired for 220 Volt make certain to attach wires to circuit board for the appropriate voltage Refer to 220 Volt Wiring Diagram WIRING DIAGRAM 110 Volt Figu...

Page 41: ... inlet restrictor replace weak breaker Replace batteries ensure un obstructed line of sight and signal range Inspect receiver circuit board replace if faulty Rewire or call certified service technician or electrician Allow motor to cool improve ventilation press reset button Check for broken wires or poor connections repair as necessary Replace switch Test repair replace Excessive vibration or noi...

Page 42: ...line Suction route is too long or has too many sharp bends Wet lumber is clogging ducts Leaks in the duct work or too many open ports Inadequate velocity in the main suction line Wrong size ducting ports used Empty canister end cap Clean filter Clean inlet splitter Move machine closer to the point of suction and rerun ducts to eliminate sharp bends Use lumber with less than 20 moisture content Rep...

Page 43: ...1 5HP Mobile Dust Cyclone Manual 42 Exploded Views Parts Breakdown 2021 10 14 出圖章 山富機械公司 Figure 47 Main unit ...

Page 44: ...1 5HP Mobile Dust Cyclone Manual 43 Figure 48 Fan Motor Switch SECTION A Close up view ...

Page 45: ...1 5HP Mobile Dust Cyclone Manual 44 Figure 49 Cyclone Canister Barrel SECTION B Close up view ...

Page 46: ...1 5HP Mobile Dust Cyclone Manual 45 Figure 50 Panels Lock SECTION C Close up view ...

Page 47: ...1 5HP Mobile Dust Cyclone Manual 46 Figure 51 Barrel insert SECTION D Close up view ...

Page 48: ...P UPRIGHT SUPPORT ONE DOT 1A 1 3 PDCPF15110 3 FAN 340mm 1 10I PDCPF15110 10I LOWER UPRIGHT SUPPORT ONE DOT 1 3A PDCPF15110 3A FLAT WASHER 5 16 x30x3mm 1 10J PDCPF15110 10J UPRIGHT SUPPORT REINFORCEMENT PLATE 3 3B PDCPF15110 3B HEX BOLT 5 16 x3 4 1 10K PDCPF15110 10K HEX BOLT 5 16 x 3 4 12 6 PDCPF15110 6 DUST CHUTE 1 10L PDCPF15110 10L FLAT WASHER 5 16 x18x2mm 12 6A PDCPF15110 6A CANISTER COVER PLA...

Page 49: ...2C HEX NUT 5 16 4 16L PDCPF15110 16L RIGHT SIDE PLATE 1 13 PDCPF15110 13 LOWER SUPPORT PLATE 2 16M PDCPF15110 16M CARRIAGE BOLT 1 4 x 1 2 6 14 PDCPF15110 14V2 PLASTIC BAG 610 x 1200mm 3 16N PDCPF15110 16N FLAT WASHER 1 4 x19x2mm 6 15 PDCPF15110 15 BASE 1 16O PDCPF15110 16O HEX NUT 1 4 6 15A PDCPF15110 15A HEX BOLT 3 8 x 3 4 6 16P PDCPF15110 16PV2 OCTAGON DRUM BASE PANEL V2 2021 1 15B PDCPF15110 15...

Page 50: ...SE CONNETOR 1 20 PDCPF15110 20 BAND CLAMP 400mm 1 29A PDCPF15110 29A PH HD BOLT 3 16 x 3 8 4 23 PDCPF15110 23V2 ROTATION SHAFT V2 2021 1 29B PDCPF15110 29B HEX NUT 3 16 4 23A PDCPF15110 23A HEX BOLT 1 4 x 5 8 8 30 PDCPF15110 30 PLASTIC CAP 4 FOR END CAP 1 23B PDCPF15110 23B FLAT WASHER 1 4 x 13 x 1mm 16 31 PDCPF15110 31 CANISTER FILTER SHIELD DOOR 1 1 23C PDCPF15110 23C PADDLE 2 31A PDCPF15110 31A...

Page 51: ...AR 1 36 PDCPF15110 36 MOTOR SWITCH SUPPORT BASE COVER PLATE 1 48 PDCPF15110 48 SILICONE not included 1 43 PDCPF15110 43V2 CONTROL BOX V2 2021 1 49 PDCPF15110 49 LED WINDOW 1 43A PDCPF15110 43AV2 CONTROL PANEL V2 2021 1 49A PDCPF15110 49A RIVET 3 2 2 43B PDCPF15110 43BV2 CONTROL PANEL SUPPORT PLATE V2 2021 1 50 PDCPF15110 50 LED LIGHT 1 43C PDCPF15110 43C ROUND HEAD BOLT M4x10mm 6 51 PDCPF15110 51 ...

Page 52: ...1 Inches of water Fan size 13 Inlet One 6 or two 4 ports Switch High frequency remote control switch Collection capacity 25 gallon Octagon drum Packing Size L x W x H 45 x 28 3 x 47 114 5 x 72 x 119 5 cm Machine weight 232 lbs 105 kgs Shipping weight 287 lbs 130 kgs Filter Media filtering area 48 4 sq ft 4 5 m2 Cartridge Filter HEPA 15 74 x 19 68 40 x 50cm x 1pc SUPPLIES Plastic debris collection ...

Page 53: ...h CA 92647 U S A Phone 1 949 474 1200 South Carolina 825 Bistline Dr Ste 101 West Columbia SC 29172 U S A Phone 1 800 234 1976 Minnesota 5250 West 74th St Edina MN 55439 U S A Phone 1 949 474 1200 DAKE CORPORATION 724 Robbins Road Grand Haven MI 49417 United States 1 800 937 3253 LAGUNA EUROPE Walker Rd Bardon Hill Coalville LE67 1TU United Kingdom Phone 44 1530 516921 2021 Laguna Tools 011222 ...