laguna SuperMax SuperBrush 49, Owner'S Manual

Page 1: ...OWNERS S MANUAL SuperBrush 49 Lagunatools com...

Page 2: ...sted from Laguna Tools and included with any and all parts or machines returned to Laguna Tools for warranty consideration Any machines returned to Laguna Tools must be returned with packaging in the...

Page 3: ...ant Safety Instructions 05 General Safety Rules 09 Unpacking 12 Assembly 13 Components 19 Power Supply 20 Connecting Power 20 Wiring Diagrams 23 Operation 25 Maintenance 29 Trouble Shooting 29 Explode...

Page 4: ...s to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS To help you recognize this information we use the symbols below Please read the manual and pay attention to these sections Indicates an im...

Page 5: ...only We strongly recommend that this machine not be modified and or used for any application other than that for which it was designed If you have any questions relative to a particular application D...

Page 6: ...these warnings may cause serious injury 2 Replace the warning labels if they become obscured or removed 3 This SuperBrush is designed and intended for use by properly trained and experienced personne...

Page 7: ...ng to see that all extra equipment such as adjusting keys wrenches scrap stock and cleaning rags are removed away from the machine before turning on 14 Keep safety guards in place at all times when th...

Page 8: ...with care Follow instructions for lubricating and changing accessories 26 Turn off the machine before cleaning Use a brush or compressed air to remove dust or debris do not use your hands 27 Do not st...

Page 9: ...e further use of the unit properly repair or replace any part that is damaged FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS INJURY ADDITIONAL SAFETY INFORMATION Intended use This machine is inte...

Page 10: ...ricity Plastic dust lines generate high amounts of static electricity as dust chips pass through them Although rare sparks caused by static electricity can cause explosions or fire To reduce this risk...

Page 11: ...ounding terminal or lead on the appliance The installer such as a qualified electrician shall cut or bend over and insulate the grounding conductor from a field wiring supply cable In the event of cer...

Page 12: ...nimum IN ALL CASES MAKE CERTAIN THE RECEPTACLE OR DISCONNECT IS PROPERLY GROUNDED IF YOU ARE NOT SURE HAVE A QUALIFIED ELECTRICIAN CHECK THE RECEPTACLE OR DISCONNECT UNPACKING Your SuperBrush 49 comes...

Page 13: ...read this manual thoroughly to familiarize yourself with proper assembly maintenance and safety procedures ASSEMBLY This step requires a forklift The SuperBrush 49 is heavy be careful when lifting and...

Page 14: ...g are tight Unbolt machine from pallet Using a forklift lift the SuperBrush 49 from the pallet The forks should lift from under the conveyor support cross members Be careful when placing the forks not...

Page 15: ...LAGUNATOOLS COM 15 Figure 4 Attaching casters 3 Lower the machine to the floor Figure 5 Table Support Set Screws Table Support Set Screws 2 each side...

Page 16: ...e set screws before attempting to raise or lower motor for brush installation Figure 6 Motor Lock Set Screws 6 Check tightness of all hardware NOTE shipping can loosen nuts bolts and set screws 7 Remo...

Page 17: ...rush head into the brush machine while holding the drive belt out of the way G Center the brush head over the conveyor and install Mounting Bolts Fig 7B from the flange of the bearing into the mating...

Page 18: ...ush Fig 8 B Raise the bearing on the low side by using a hex wrench in the center of the bearing stud and rotate both equally until the brush head is parallel C Tighten the bolts attaching the bearing...

Page 19: ...ts of SuperBrush 49 NOTE Assembly is continued in next section Power Supply Emergency Stop Motor Raising Handle behind Control Panel Control Panel See Fig 12 Conveyor Motor Conveyor Height manual Main...

Page 20: ...qualified electrician Circuit Size 208 230V 3 Phase 30 Amp minimum IN ALL CASES MAKE CERTAIN THE RECEPTACLE IN QUESTION IS PROPERLY GROUNDED IF YOU ARE NOT SURE HAVE A QUALIFIED ELECTRICIAN CHECK THE...

Page 21: ...ng to local codes A qualified electrician should do the connection When completed the machine must conform to the National Electric Code and all local codes and ordinances FUNCTION Control Panel Front...

Page 22: ...ontrol Panel Back Figure 13 Control Panel Components Back NOTE The speed of High Speed Conveyor lifting can be adjusted on the back of the control panel with a rotating stud Conveyor High Speed Adjust...

Page 23: ...LAGUNATOOLS COM 23 WIRING DIAGRAMS POWER CONNECTIONS Figure 14 Power Connections Wiring...

Page 24: ...LAGUNATOOLS COM 24 INTERNAL WIRING Figure 15 Internal Wiring...

Page 25: ...f brush head onto material to be processed by either turning the height adjustment handle 1 revolution equals 1 32 or by pressing the UP DOWN switch on the control panel NOTE brush contact will vary w...

Page 26: ...is to read the bristle penetration into stock being processed A With machine OFF place stock under the brush head B Adjust conveyor table up or down until the tip of the longest bristles are just abou...

Page 27: ...nd material If not correct press OFF button wait for machine to stop Change rotation with rotation switch with Front Brush Turn ON brush 8 Staring Conveyor A To start conveyor press CONVEYOR ON button...

Page 28: ...g knob on VFD Fig 12 Variable Frequency Display adjustment panel on top of main control panel Confirm correct RPM with sample testing information or your salesperson RPM reads out on display Excessive...

Page 29: ...to help prevent slippage of material Dust Collection To ensure proper operation and longest brush life of the SuperBrush it is important to maintain full air flow of your dust collection system Make...

Page 30: ...LAGUNATOOLS COM 30 Exploded Views STAND ASSEMBLY Figure 22 Stand Assembly...

Page 31: ...ASTER 4PUKB 4 24 30 1241 SCREW OUTBOARD HEIGHT ADJ MAIN 1 25 12 0209 FLANGE LOCK NUT 3 8 16 25 26 30 1101 1 BASE COLUMN 2 27 93497 2 127 BASE SUPPORT BRACKET 1 28 12 8015 NYLON INSERT LOCK NUT 5 8 11...

Page 32: ...5 16 18X1 4 14 57 93497 157 DC GEAR MOTOR 180VDC 1 59 480BS 167 LOCK WASHER 5 16 6 60 635DS 343 FLAT WASHER M6 4 61 93267 2 413 LOCK WASHER M6 4 62 635DS 344 HEX NUT M6X1 0 4 63 93267 2 409 SOCKET HEA...

Page 33: ...LAGUNATOOLS COM 33 HEAD ASSEMBLY Figure 23 Head Assembly without brush...

Page 34: ...5218 ROLLER TENSION 2 22 12 0207 FLANGE LOCK NUT 5 16 18 4 23 40 0225 HINGE 3 24 40 4048 BRACKET DUST COVER MOUNTING 1 25 10 3205 SCREW 1 4 20X1 2 12 26 11 0504 INTERNAL TOOTH LOCK WASHER 1 4 12 27 91...

Page 35: ...LAGUNATOOLS COM 35 CONVEYOR ASSEMBLY Figure 24 Conveyor Assembly...

Page 36: ...LAGUNATOOLS COM 36 CONTROL PANEL ASSEMBLY Incl w Conveyor Parts Figure 25 Control Panel Assembly Included with Conveyor parts list...

Page 37: ...LAGUNATOOLS COM 37 VFD POWER IN ASSEMBLY Incl w Conveyor Parts Figure 26 VFD Power In Assembly included with Conveyor parts list...

Page 38: ...5 16 X18X2t 2 24 12 0207 FLANGE LOCK NUT 5 16 18 6 25 93497 2 325 MOTOR TEFC 3 Phase 10 HP 1 26 635DS 234 CARRIAGE BOLT 5 16 18X1 4 27 10 9101 HEX CAP SCREW 5 16 18X1 2 4 28 93497 2 328 CONTROL HOUSI...

Page 39: ...111 LOCK WASHER 3 8 6 77 93497 2 377 CONTROL PANEL LABEL 1 78 93497 2 378 UPPER CONTROL BOX 1 79 93497 2 379 UPPER CONTROL BOX COVER 1 80 93497 2 380 INVERTER 1 81 PLAREVO1216 205 RUBBER BUSHING D25 1...

Page 40: ...ume 600 CFM per port min Inlet Three 4 ports Switch ON OFF for main motor Conveyor Lift E STOP Packing Size L x W x H 72 x 44 x 56 1829 x 1118 x 1422 mm Machine weight 754 lbs 342 kg Shipping weight 1...

Page 41: ...LAGUNATOOLS COM 41 NOTES LAGUNA TOOLS...

Page 42: ...LAGUNATOOLS COM 42 7291 Heil Avenue Huntington Beach CA 92647 Ph 800 234 1976 www lagunatools com 100820...