laguna XFLUX5, Manual

Page 1: ... Please read and save these instructions Read carefully before attempting to assemble install operate or maintain the product described Protect yourself and others by observing all safety information Failure to comply with instructions could result in personal injury and or property damage Retain instructions for future reference ...

Page 2: ...tive item part be returned to Laguna Tools with the complaint An RMA return merchandise authorization must be requested from Laguna Tools and included with any and all parts or machines returned to Laguna Tools for warranty consideration Any machines returned to Laguna Tools must be returned with packaging in the same manner in which it was received If a part or blade is being returned it must hav...

Page 3: ...uctions 04 General Safety Rules 07 Wiring Diagrams 10 Power Connections 12 Power Supply 12 Programming Remote Control 14 Unpacking 15 Assembly 16 Operation 25 Maintenance 26 Circuit Board Replacement 30 Trouble Shooting 33 Exploded View 35 Parts List 36 Specifications 40 Supplies 40 ...

Page 4: ... property damage Electronic copies of this manual are available at www lagunatools com SAFETY GUIDELINES DEFINITIONS This manual contains information that is important for you to know and understand This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS To help you recognize this information we use the symbols below Please read the manual and pay attention to these se...

Page 5: ...ngly recommend that this machine not be modified and or used for any application other than that for which it was designed If you have any questions relative to a particular application DO NOT use the machine until you have first contacted the manufacturer to determine if it can or should be performed on the product If you have any questions relative to its application DO NOT use the product until...

Page 6: ...ved 3 This 1 5HP Portable Cyclone Dust Collector is designed and intended for use by properly trained and experienced personnel only If you are not familiar with the proper and safe operation of this type of dust collector do not use until proper training and knowledge have been obtained 4 Do not use this machine for other than its intended use If used for other purposes LAGUNA TOOLS INC disclaims...

Page 7: ...4 Always keep safety guards in place when the machine is in use If removed for maintenance purposes use extreme caution and replace the guards immediately when maintenance is complete 15 Make sure the dust collector is on a flat even surface and the wheels locked in place before use 16 Check damaged parts Before further use of the machine a guard or other part that is damaged should be carefully c...

Page 8: ...ush or compressed air to remove dust or debris do not use your hands 27 Do not stand on the machine Serious injury could occur if the machine tips over 28 Never leave the machine running unattended Turn the power off and do not leave the machine until it comes to a complete stop 29 Never operate or run the machine without closing the drum up against the lid Failure to do so will result in the mach...

Page 9: ...ines Do not use this dust collector to collect metal dirt pebbles drywall asbestos lead paint silica liquids aerosols or any flammable combustible or hazardous materials Hazardous dust Dust created while using machinery may cause cancer birth defects or long term respiratory damage Be aware of dust hazards associated with each work piece material and always wear a NIOSH approved respirator to redu...

Page 10: ...lly cut Into wood containing tramp metal nails staples spikes etc immediately turn off the dust collector disconnect it from power and wait for the impeller to stop then empty the collection container into an approved airtight metal container Operating location To reduce respiratory exposure to fine dust locate permanently installed dust collectors away from the working area or in another room tha...

Page 11: ...5HP Dust Collector Manual 10 WIRING DIAGRAMS POWER CONNECTIONS FIGURE 1 WIRING DIAGRAM ...

Page 12: ...5HP Dust Collector Manual 11 Figure 2 CONTROL BOX Figure 3 CONTROL PANEL ...

Page 13: ...n of the equipment grounding wire can result in a risk of electric shock The wire with green insulation with or without yellow stripes is the equipment grounding wire If repair or replacement of the power cord or plug is necessary do not connect the equipment grounding wire to a live current carrying terminal Check with a qualified electrician or service personnel if you do not understand these gr...

Page 14: ...emote Control Receiver and Manual Switch HEPA Canister Filter detection will illuminate when filter cleans automatic cleaning override ON OFF Switch turns collector ON or OFF Override Press for 3 seconds to activate override cleaning while the cyclone is ON You can also activate this function by pressing the CLEAN button on the remote control for 3 seconds Receiver SET button Used to program recei...

Page 15: ...the Remote SET button on the Remote Control while simultaneously pressing the black Receiver SET button until three beeps are heard completing the set up Figure 6 Receiver Set Button UNPACKING The Collector comes packed in a single box on pallet Before attempting to assemble this machine follow these directions for unpacking OFF button ON button Remote set button Used to match up a new remote cont...

Page 16: ...sing B Front door C Intake adapter D Leg support 4 E Drum panel front F Drum panel back Report any missing or damaged parts to your dealer or distributor Prior to tool assembly and use read this manual thoroughly to familiarize yourself with proper assembly maintenance and safety procedures ASSEMBLY J Hardware box Plastic bags G Drum top rim H Drum panel base I Drum insert J Casters for drum K Pla...

Page 17: ...completely assembled Please also make sure that you read and understand the entire instruction manual ASSEMBLY TIME ESTIMATE 3 hour to 4 hours 1 Carefully remove the cardboard box there are loose items inside so make sure you pay attention while removing the box Cut the straps holding the loose items Set loose items aside for the next steps 2 Insert 2 eyebolts into the holes indicated below Use a ...

Page 18: ...cure the leg stands to the machine using 16 5 16 x 3 4 hex bolts and 16 5 16 flat washers 4 Apply foam tape on the inner edge of the intake opening using 3 x 6mm foam tape Make sure the foam tape is within the bolt holes circled below ...

Page 19: ...ollector Manual 18 5 Attach the intake adapter to the machine using 6 1 4 x 5 8 hex bolts and 6 1 4 flat washers 6 Secure the latch base plate to the front side of the machine using 2 3 16 x 3 8 round head bolts ...

Page 20: ...tor Manual 19 7 Secure the 4 casters to the drum base using 4 5 16 x 3 4 hex bolts 8 5 16 flat washers and 4 5 16 hex nuts for each caster 8 Assemble the front and back drum panel using 10 3 16 x 1 2 sheet metal bolts ...

Page 21: ... panel on its side and attach the drum base with casters using 18 3 16 x 1 2 Philips hd bolts 18 3 16 flat washers and 18 3 16 hex nuts 10 Place the drum upright and attach the top rim using 20 3 16 x 1 2 Philips hd bolts 20 3 16 flat washers and 20 3 16 hex nuts ...

Page 22: ... 3 16 x 3 8 round head bolts Secure the hook to the base using 1 1 4 x 5 8 hex bolt and 1 1 4 hex lock nut 12 Assemble the black plastic handle to the front drum panel below the window using 2 5 16 x 3 4 Philips hd bolts 2 5 16 flat washers and 2 5 16 cap nuts Hook Latch ...

Page 23: ...leting the drum assembly apply silicone not included to the inside of the drum including the base to seal and prevent air leakage Do not skip this step 14 Assemble the drum insert using 12 3 16x3 8 Philips hd bolts and 12 3 16 hex nuts Silicone ...

Page 24: ...5HP Dust Collector Manual 23 15 Place the plastic bag inside the drum 16 Place the drum insert inside the plastic bag within the drum ...

Page 25: ... Dust Collector Manual 24 17 Push the drum into the lower chamber along the rails Seat the drum to the very end to prevent air leakage or excessive motor load 18 All the assembly steps have been completed ...

Page 26: ...r with all blast gates closed 2 Confirm the electrical supply is correct and connected to machine 3 Make sure no one is working on or doing maintenance to dust collector 4 To start press the ON button on either the ON OFF switch or remote control 5 To stop press the OFF button on either the ON OFF switch or remote control MAINTENANCE CLEANING THE HEPA CANISTER FILTER ...

Page 27: ...otor The machine is equipped with an auto cleaning system that will clean the canister filter every three minutes for 10 seconds one way and another 10 seconds the other way The cleaning will stop when you shut the machine off While the canister is cleaning the LED light will illuminate showing that it is in the process of cleaning Using Compressed Air DISCONNECT MACHINE FROM POWER For heavy duty ...

Page 28: ...n shaft as shown below Set the shaft and bolt aside for reassembly Figure 9 Rotation Shaft connecting bolt 3 Remove the adjustable clamp from the canister filter located at the bottom Fig 10 to remove the canister filter from the housing Figure 10 Adjustable Clamp ...

Page 29: ...he filter bag if it is more than one third full it is recommended that you empty it NOTE If the filter bag gets too full the weight may force it to pull away from the band clamp exposing the user to potentially harmful particulates 1 Release the spring loaded band clamp at the bottom of the filter and remove the filter bag 2 Empty or replace the filter bag and re attach using the spring loaded ban...

Page 30: ...NSPECTION It is a good idea to routinely inspect any quality woodworking tool in order to keep it in optimum condition This includes inspecting all hardware for tightness ensuring the filter is clean and cleaning debris and grime from any surfaces and moving parts CIRCUIT BOARD REPLACEMENT READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT Failure to follow all...

Page 31: ...the Cover Plate by removing the circled bolts to access the circuit board Figure 13 Access Plate Figure 14 Circuit housing 2 The Circuit Board is located inside on the top left corner inside housing Figure 15 Circuit Board circled top left ...

Page 32: ...it Board wiring locations 4 Disconnect all the electrical wires from the circuit board Taking a photo of the circuit board with all connections before disconnecting removing to use as reference when attaching the new circuit board can be helpful Refer to wiring diagram to ensure all connections are in the correct location ...

Page 33: ... Circuit Board removal 5 Install and secure new circuit board 6 Attach all wires to new circuit board and confirm locations with pictures and wiring diagrams 7 Reattach access panel 8 Inspect and test machine before putting back in service ...

Page 34: ...ll inlet restrictor replace weak breaker Replace batteries ensure un obstructed line of sight and signal range Inspect receiver circuit board replace if faulty Rewire or call certified service technician or electrician Allow motor to cool improve ventilation press reset button Check for broken wires or poor connections repair as necessary Replace switch Test repair replace Excessive vibration or n...

Page 35: ... Suction route is too long or has too many sharp bends Wet lumber is clogging ducts Leaks in the duct work or too many open ports Inadequate velocity in the main suction line Wrong size ducting ports used Empty canister end cap Clean filter Clean inlet splitter Move machine closer to the point of suction and rerun ducts to eliminate sharp bends Use lumber with less than 20 moisture content Repair ...

Page 36: ...5HP Dust Collector Manual 35 Exploded View ...

Page 37: ... 5 16x18x2mm 20 5C PDCXF52201 5C HEX NUT 5 16 10 5D PDCXF52201 5D RUBBER GASKET 2 4M 1 6 PDCXF52201 6 FILTER HOUSING REAR 1 6A PDCXF52201 6A HEX BOLT 5 16 x3 4 32 6B PDCXF52201 6B FLAT WASHER 5 16 x18x2mm 32 7 PDCXF52201 7 DEFLAGRATION VENT GUARD 1 7A PDCXF52201 7A PHILIP HD BOLT 3 8 x3 8 10 7B PDCXF52201 7B FLAT WASHER 3 8 x23x2mm 10 8 PDCXF52201 8 DEFLAGRATION VENT GASKET 1 8A PDCXF52201 8A PHIL...

Page 38: ...1 2 4 18 PDCXF52201 18 MOTOR BASE 1 18A PDCXF52201 18A HEX BOLT 5 16 x3 4 10 18B PDCXF52201 18B FLAT WASHER 5 16 x18x2mm 10 19 PDCXF52201 19 FAN 14 5 1 19B PDCXF52201 19B FLAT WASHER 3 4 x45x3mm 1 19C PDCXF52201 19C FAN BOLT 3 4 1 20 PDCXF52201 20 GEAR MOTOR 1 20A PDCXF52201 20A SUNKEN BOLT M5x65L 4 20B PDCXF52201 20B FLAT WASHER 3 16 x12x1mm 8 20C PDCXF52201 20C LOCK NUT M5 4 21 PDCXF52201 21 FIL...

Page 39: ... 3 16 x1 2 6 33 PDCXF52201 33 SWITCH BOX 1 34 PDCXF52201 34 SWITCH COVER PLATE 1 34A PDCXF52201 34A PHILIP HD BOLT M5x12mm 4 34B PDCXF52201 34B FLAT WASHER 3 16 x12x1mm 4 34C PDCXF52201 34C HEX LOCK NUT M5 4 35 PDCXF52201 35 STRAIN RELIEF 2 36 PDCXF52201 36 DRUM INSERT 2 36A PDCXF52201 36A PHILIP HD BOLT 3 16 x3 8 12 36C PDCXF52201 36C HEX NUT 3 16 12 37 PDCXF52201 37 PLASTIC BAG 610x1200MM 2 38 P...

Page 40: ...46A PDCXF52201 46A PHILIP HD BOLT 3 16 x1 2 18 46B PDCXF52201 46B FLAT WASHER 3 16 x12x1mm 18 46C PDCXF52201 46C HEX NUT 3 16 18 47 PDCXF52201 47 3 DRUM CASTER 4 47A PDCXF52201 47A HEX BOLT 5 16 x3 4 16 47B PDCXF52201 47B FLAT WASHER 5 16 x18x2mm 32 47C PDCXF52201 47C HEX NUT 5 16 16 48 PDCXF52201 48 LED WINDOW 1 48A PDCXF52201 48A RIVET 2 49 PDCXF52201 49 LED LIGHT 1 50 PDCXF52201 50 LED COVER 1 ...

Page 41: ... size 14 5 Inlet 8 Switch High frequency remote control switch Collection capacity 56 gallon Octagon drum x 1 set Packing Size L x W x H 36 x 30 x 96 91 32 x 77 x 243 7 cm Machine weight 456 lbs 207 kgs Shipping weight 544 lbs 247 kgs Filter Media filtering area 32 3 sq ft 3m2 Cartridge Filter HEPA 19 7 x 19 7 50 x 50cm x 1pc 0 3 0 4 micron 99 7 efficiency SUPPLIES Plastic debris collection bag SK...

Page 42: ...A 92647 U S A Phone 1 949 474 1200 South Carolina 825 Bistline Dr Ste 101 West Columbia SC 29172 U S A Phone 1 800 234 1976 Minnesota 5250 West 74th St Edina MN 55439 U S A Phone 1 949 474 1200 DAKE CORPORATION 724 Robbins Road Grand Haven MI 49417 United States 1 800 937 3253 LAGUNA EUROPE Walker Rd Bardon Hill Coalville LE67 1TU United Kingdom Phone 44 1530 516921 2021 Laguna Tools 120621 ...