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INSTALLATION AND OPERATING INSTRUCTIONS FOR MODEL A40/STANDARD - A40F/FILTERED 

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A40/A40F 

The  La  Marche  Constavolt  Rectifier  is  designed  to  operate  on  a  specific  type  battery  with  a  specific 
number of cells.  The nameplate on the charger indicates type and the number of cells required.  Once 
properly installed the rectifier should maintain the battery in a fully charged condition.  Bolt the rectifier 
to  a  sound  structural  member  and  mount  such  that  the  flow  of  air  through  the  ventilators  is  not 
obstructed.  Binding posts with lug connectors are provided on a terminal board within the unit.  When 
hooking  up  the  DC  output  cables  to  the  battery,  be  certain  the  positive  terminal  of  the  charger  is 
connected to the positive battery terminal and the negative terminal is connected to the negative of the 
battery.    Before  hooking  up  the  AC  input  cable,  check  the  line  power  with  that  specified  on  the  unit 
nameplate.  A grounding connection is also provided for complete protection.  All wiring to and from the 
Constavolt  should  be  in  accordance  with  the  local  electrical  requirements.    The  unit  should  not  be 
installed directly over flooded batteries. 
 
Input and output wiring may be connected to wire lugs, provided on the input and output terminals.  The 
tool  used  to  secure  the  wire  to  the  lug  is  T  &  B  Sta-Kon  WT-130A  (lugs  10  through  18),  and  WT-115 
(lugs 3 through 8). 
 
To operate the charger, it is only necessary to plug in the AC power.  The charger will automatically start 
to  charge  the  battery  at  some  rate  up  to  its  maximum  capacity  depending  upon  the  state  of  charge  of 
the battery and charge the battery to full charge and shutdown to a trickle charge-preserving-charge. 
 
The Constavolt has current limiting characteristics such that the unit will not exceed approximately 125% 
of its maximum output rating.  The output is further protected by fuses for short circuiting conditions. 
 
The  output  is  automatically  regulated  such  that  line  voltage  variations  of  plus  (+)  or  minus  (-)  10%  of 
the nominal rating does not effect the operation of the Constavolt.  The Constavolt will also operate on 
very low input voltages, however, the maximum charge rate will be decreased. 
 
By using transistors and diodes, etc., instead of electronic tubes and mechanical timers, the Constavolt is 
designed  to  be  virtually  trouble  and  maintenance  free.    Automatic  regulation  is  accomplished  with  a 
saturable reactor regulator which, again, has no moving parts and requires no adjustments. 
 
The charge is factory tested and pre-set so that no field adjustments are necessary.  If filed adjustments 
must  be  made,  the  taper  and  shutdown  point  may  be  adjusted.    This  adjustment  may  be  made  by 
moving the red slider band on the voltage reference variable resistor RVI. 
 
Moving this slider band toward the series connected resistor RV2 raises the shutdown point which allows 
the  battery  voltage  to  rise  to  a  higher  point  before  shutting  down  to  a  trickle  charge.    Moving  the  red 
slider band away from the series connected RV2 lowers the shutdown point. 
 
It  should  not  be  necessary  to  make  any  adjustments  to  this  charger  and  should  any  adjustments  be 
necessary extreme care should be taken in making the adjustment.  An accurate DC voltmeter should be 
used and the DC voltage at the charger and battery terminals should be measured.  The battery voltage 
should  not  exceed  the  battery  manufacturer  specifications.    Settings  above  this  point  may  cause 
excessive (gassing) use of water and battery heating. 
 
The Model A40F is similar to the Model A40, except it's output is filtered.  It can be used with all types of 
batteries, sealed maintenance free, valve regulated lead acid (VRLA) or standard flooded types. 
 

WHEN  ORDERING  REPLACEMENT  PARTS,  SCHEMATICS  OR  REQUESTING  SERVICE 
INFORMATION, ALWAYS GIVE MODEL NUMBER, SERIAL NUMBER AND AC INPUT VOLTAGE. 
 

CAUTION:  THE Model A40 is NOT recommended for use on sealed batteries. 

Summary of Contents for A40

Page 1: ...EL A40 A40F INSTRUCTION MANUAL ECN DATE CPN100606 18985 4 11 17832 4 08 16837 6 05 15593 10 02 14575 2 01 17650 11 07 15761 2 03 15349 02 5 02 13608 1 00 106 BRADROCK DRIVE DES PLAINES IL 60018 1967 847 299 1188 FAX 847 299 3061 ISSUE DATE 13578 12 99 INSTRUCTION DRAWING NUMBER P25 LA40 1 ...

Page 2: ...iately e Never smoke or allow a spark or flame in vicinity of a battery f Be extra cautious DO NOT drop metal onto a battery It might spark or short circuit the battery or cause an explosion g Remove personal metal items such as rings bracelets necklaces and watches when working with a battery A battery can produce a short circuit current high enough to weld these items causing severe burns h NEVE...

Page 3: ...e a copy of the claim to La Marche Mfg may void warranty service for any physical damages reported for repair HANDLING WARNING Equipment can be very heavy and top heavy Use adequate manpower or equipment for handling Until the equipment is securely mounted care must be used to prevent the equipment from being accidentally tipped over NOMENCLATURE PLATES Each piece of La Marche Mfg Equipment shippe...

Page 4: ...ttery cables charger output and relay rack terminals Connect the proper battery cable to the ground bar or battery charger output terminal Energize the battery charger by turning on the AC input to the unit This will charge the capacitors inside the battery charger and eliminate heavy arcing when the remaining battery cable is connected After approximately one 1 minute turn off the battery charger...

Page 5: ...her protected by fuses for short circuiting conditions The output is automatically regulated such that line voltage variations of plus or minus 10 of the nominal rating does not effect the operation of the Constavolt The Constavolt will also operate on very low input voltages however the maximum charge rate will be decreased By using transistors and diodes etc instead of electronic tubes and mecha...

Page 6: ...he DC wire size should be chosen to keep the voltage difference between the unit s terminals and the battery at less than 1 2 volt when the unit is fully loaded If the distance between the unit and the battery exceeds 10 feet use the Power Cabling Formulas to determine wire size WIRE SIZE TABLE Based upon unit fuse size NOTE These are recommended wire sizes All National and Local Wiring Codes must...

Page 7: ...11600 2000 2000000 Denotes all sizes larger than 0000 are expressed in MCM TABLE OF CONVENTIONS CMA Cross section of wire in circular MIL area A Ultimate drain in amperes LF Conductor loop feet MAX AMP Maximum allowable amperes for given voltage drop CMA Cross section of wire in circulate MIL area AVD Allowable voltage drop LF Conductor loop feet K 11 1 Constant factor for commercial TW Type coppe...

Page 8: ... meter check continuity of resistor 2 Defective control panel To check control panel disconnect the blue black wires going to terminal 1 on control panel connect the two wires together but do not reconnect to panel Connect battery turn on unit If charger goes into high rate the control panel is defective 3 Defective cutout relay To check cutout relay turn unit on measure the voltage from pin one o...

Page 9: ...aluminum heat sink If a portable multimeter is used set the switches on ohms DC and scale RX100 3 Note the ohmmeter reading Then reverse the leads to the diode Again note the ohm meter reading If the diode is good the meter will indicate a high resistance in one direction and a low resistance with the leads reversed If the diode is shorted the meter will read full scale or O resistance with the le...

Page 10: ...ponents 4 Check front panel meters and alarms for accuracy 4th Year REPEAT ABOVE WITH THE ADDITION OF 1 Check relay contacts for pitting or corrosion 2 Check capacitors for leakage 7th Year REPEAT ALL WITH THE ADDITION OF 1 Filter resonating capacitors and control relays should be replaced 10th Year REPEAT ALL WITH THE ADDITION OF except replacing capacitors they should be replaced every 7 years 1...

Page 11: ...he factory the defect was due to faulty material or workmanship all repairs will be made at no cost to the customer during the first year If the Extended Warranty is purchased the parts required for repair will also be at no cost but La Marche will notify the Purchaser of the costs of Labor to replace the defective part s A Purchase Order to cover this labor is required before repairs will be init...

Page 12: ... Representative must contact Factory for return authorization and a purchase order must be issued Replacement part s will be promptly shipped and invoiced After the defective part s are returned and inspected at the Factory if the defect s were due to faulty material or workmanship credit will be issued 2 The equipment can be returned to the La Marche factory to have the inspections parts replacem...

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