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5 MAINTENANCE AND TROUBLESHOOTING

5.1 GENERAL

A  regularly  scheduled  preventative  maintenance  consisting  of  a  thorough  cleaning  of

interior and a visual inspection of the components on the  circuit  boards  and  heatsinks

mounted  on  the  chassis  floor.    A  relatively  clean  location  would  require  at  least  one

inspection every six months.

5.2 INSPECTION AND CLEANING

CAUTION:

  Always disconnect AC power from the supply before removing the cover.

5.2.1 Remove the (12) 6-32 screws from the covers.
5.2.2 Remove the wrap-around cover by lifting upward.
5.2.3 Check for loose wire connections, burn marks etc...
5.2.4 Remove dust from in and around parts with a small brush or compressed air.
5.2.5 Check the fan to be sure it operates freely and turns when power is applied.

CAUTION:

Whenever power is applied and removed, all capacitors should be 

discharged through a 10 Ohm resistor before any contact with the circuit.

5.3 CALIBRATION

This procedure applies to the adjustment and calibration of a properly functioning unit

only.  Any malfunction must be corrected before proceeding with calibration.  Remove the

top cover to make these calibrations.

CAUTION:

DANGER LETHAL VOLTAGES

This Power Supply contains very lethal voltage and no work should be attempted unless

the person doing the work is a highly trained electronic technician who has studied the

schematics and understands how the circuit operates and takes safety measures to

prevent injury.
(Note the location of parts: the 100 numbers are on the A100 PCB, the 

300 numbers are on the A300 board, etc...)
Equipment required:
1.     Oscilloscope -  Dual trace, 60 MHz, isolated from ground, 

Philips PM3267 or equivalent.

2.     Shunt - 50 Amp 100 mV Empro HA50-100

3.     Multimeter - 

Fluke 360 or equivalent.

4.     Load -  6kW Resistive load 3.1 Ohm
Unless  the  power  supply  is  found  to  be  outside  the  normal  tolerance,  no  adjustment

should be attempted.
5.3.1 CURRENT METER

Page 15 of 18

83-475-001  Rev. D

Summary of Contents for ESKI

Page 1: ...LAMBDA EMI 405 ESSEX ROAD NEPTUNE NJ 07753 TEL 732 922 9300 FAX 732 922 9334 INSTRUCTION MANUAL FOR 83 475 001 Revision D MODEL SERIAL NUMBER...

Page 2: ...3 SIGNAL FLOW SCHEMATIC 01 000 225 13 4 2 POWER FLOW SCHEMATIC 01 475 005 13 4 1 GENERAL 13 4 PRINCIPLES OF OPERATION 7 3 2 MODES OF OPERATION 7 3 1 TURN ON CHECK OUT PROCEDURE 6 3 OPERATING INSTRUCTI...

Page 3: ...power supply reliability Ideally when power supplies are mounted in a rack the rack should have no sides or rear covers Since this is usually not practical or safe the installer must consider the effe...

Page 4: ...phase 47 63 Hz AC INPUT SINGLE PHASE UNIT 208 220 VAC 10 Single Phase 47 63 Hz AC INPUT CURRENT THREE PHASE UNIT 22 Amps per phase for 3 phase power AC INPUT CURRENT SINGLE PHASE UNIT 45 Amps REGULATI...

Page 5: ...primary circuit protection with on off control Current adjustment is via a single 10 turn potentiometer located on the front panel Indication of the output current is provided by an ammeter mounted on...

Page 6: ...Figure 1 Loss Pass Filter Page 4 of 18 83 475 001 Rev D...

Page 7: ...e size should be at least 10 gauge The current input for single phase is rated for 50 Amps and the wire size should be at least 8 gauge The connecting wire size is larger than service rating 2 4 COOLI...

Page 8: ...3 OPERATING INSTRUCTIONS Figure 2 Front Panels Page 6 of 18 83 475 001 Rev D...

Page 9: ...output will occur This is caused by the soft start circuit 3 1 5 The UNIT ON INDICATOR 2 should be on Turn LAMP ON OFF SWITCH 3 on 3 1 6 Advance CURRENT CONTROL 5 slowly The DC VOLTMETER 7 will defle...

Page 10: ...nal 3 2 3 REMOTE PROGRAMMING This supply can be programmed by an external resistance 0 5k Ohms or an external voltage 0 5V The wire connecting the programming terminals of the supply to the remote pro...

Page 11: ...Figure 3 1 Phase Front Panel Control Hookup Page 9 of 18 83 475 001 Rev D...

Page 12: ...on until the external interlock circuit is closed The current and voltage is less than 25 mA and 15 volts The interlock should be connected between Pins 3 10 of P1 When these two Pins are open the pow...

Page 13: ...ored by reading the voltage between Pins 4 2 of P1 This voltage is set for 1 volt 10 Amps when received from the factory and can be loaded with a resistance of 10k Ohms Figure 4 3 Phase External Contr...

Page 14: ...Figure 4A 1 Phase External Control Hookup Page 12 of 18 83 475 001 Rev D...

Page 15: ...which produces the 25kV start pulse 4 3 SIGNAL FLOW SCHEMATIC 01 000 225 The 208 VAC is applied to T3 T4 which reduces the voltage to 15 VAC which is rectified by CR45 CR49 CR47 and filtered by C33 C3...

Page 16: ...interlock circuit is made up of CR12 13 and P1 Pins 1 9 3 and 10 When these pins are shorted the input bias to Q1 is disabled allowing the PWM to operate The over current detector U4A monitors the vo...

Page 17: ...Ohm resistor before any contact with the circuit 5 3 CALIBRATION This procedure applies to the adjustment and calibration of a properly functioning unit only Any malfunction must be corrected before...

Page 18: ...5 3 3 FULL SCALE CURRENT OUTPUT 1 Repeat steps 1 2 and 3 as in paragraph 5 3 1 2 Turn on the front panel current control full CCW 3 The output current should be zero if not adjust R160 for zero curre...

Page 19: ...he front panel control If not check P1 jumpering Q103 U105B and CR122 4 Check voltage between TP111 and TP115 It should be proportional to the 0 to 5 volts of step 3 If not check U110B T102 U106 and U...

Page 20: ...020 Op Amp U101 3 4 5 U109 10 UC3901 64 003 043 IC U106 U111 MOC3041 64 008 007 Opto Isolator U301 2N6348 63 002 001 TRIAC Q301 20 395 000 A100 PC Board A100 53 002 012 MOV 575 VAC TH3 53 002 002 MOV...

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