LAMBORGHINI R7.190 DCR, Workshop Manual

Page 1: ...Workshop manual R7 190 DCR ZKDS7902W0LL10010 R7 210 DCR 10010...

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Page 3: ...r axle 10 15 10 4 Front axle 10 16 10 4 1 Front axle 10 16 10 4 2 Differential 10 17 10 5 Hydraulic system 10 20 10 5 1 STEERING TRANSMISSION hydraulic circuit 10 20 10 5 2 REMOTE VALVES LIFT hydrauli...

Page 4: ...4 Putting the armrest ECU into service Configurations 20 38 20 3 15 Putting the services ECU into service EEPROM reset 20 40 20 3 16 Putting the services ECU into service Lift calibration 20 41 20 3 1...

Page 5: ...anner insert 30 12 30 2 13 110900 Assembly kit 30 13 30 2 14 120430 Assembly device 30 13 30 2 15 120680 Extraction device 30 13 30 2 16 120900 Support stand 30 14 30 2 17 120910 base plate 30 14 30 2...

Page 6: ...the crankcase breather 30 135 30 3 25 Cylinder liner check 30 138 30 3 26 Fitting and removing the cylinder sleeve 30 141 30 3 27 Check the protrusion of the cylinder liner 30 147 30 3 28 Removal and...

Page 7: ...f the alternator with drivebelt 30 318 30 4 10 Disassembly and assembly of the starter 30 323 30 4 11 Removal and refitting of the supply air pressure temperature sender 30 324 30 5 D0 Transmission 30...

Page 8: ...ly Adjustment 30 485 30 7 F0 Front axle 30 487 30 7 1 Adjustment of pinion and crown wheel backlash 30 487 30 8 G0 Bodywork Cab Platform 30 489 30 8 1 Electronic park brake mechanism 30 489 30 9 H0 Hy...

Page 9: ...r electric lead 40 173 40 4 6 0 013 4085 4 20 Front lights wiring 40 173 40 4 7 0 013 4463 4 Front axle suspension wiring 40 173 40 4 8 0 014 1645 4 10 Hydraulic trailer braking wiring Italy 40 174 40...

Page 10: ...X CONTENTS PAGE LEFT INTENTIONALLY BLANK Find manuals at https best manuals com...

Page 11: ...0 1 0 Introduction...

Page 12: ...ab always ensure you maintain three points of contact at a time foot or handholds in order to keep your balance and prevent accidental falls l Always take special care when carrying out fault diagnosi...

Page 13: ...as soon as possible to prevent the risk of slipping and fire l When refitting electrical wiring looms and wires ensure that they are properly secured with their original retaining straps or brackets t...

Page 14: ...e refit the drain plug and pour in new coolant to the correct level Start the engine to circulate the coolant and then check the level again and top up l After removing hydraulic components top up the...

Page 15: ...erobic threadlocking compound the values apply to tightening on steel or cast iron components for soft materials such as aluminium cop per plastic sheet metal or panels the indicated tightening torque...

Page 16: ...able 3 MET RIC Straight end fittings T end fittings L end fittings 90 end fittings Thread size Wrench Torque Nm 10 Wrench Torque Nm 10 Wrench Torque Nm 10 Wrench Torque Nm 10 M10x1 25 17 14 14 14 14 1...

Page 17: ...2x1 5 12 73 M24x1 5 22 80 12 80 M24x2 22 80 M27x2 22 100 M28x1 5 17 110 M30x1 5 22 130 M32x1 5 19 150 M35x1 5 22 180 M40x1 5 24 225 G 1 8 14 13 G 1 4 19 37 G 3 8 22 53 G 1 2 19 73 G 5 8 22 85 G 3 4 22...

Page 18: ...7 FUNCTION NAME DESCRIPTION THREADLOCKER Loctite 222 Colour opaque fluorescent purple Anaerobic product suitable for low strength locking of retaining adjustment and precision fasteners All traces of...

Page 19: ...xi mum tolerance of 0 10 mm filling microvoids caused by flatness errors Very slow curing on most metal surfaces and requires prior application of an activator Loctite 576 Colour brown Anaerobic produ...

Page 20: ...r LUBRICANTS Grease NLGI 2 EP ASTM D217 265 295 Multi purpose Lithium grease used for lubrication of seals to pre vent oxidization and to facilitate assembly operations Molikote Dow Corning Anti wear...

Page 21: ...itres x 0 220 Imp gall litres x 0 264 US gall litres x 1 762 pint litres x 0 880 quart min x 0 2642 US gpm kg x 35 25 oz kg x 2 203 lb kgm x 7 233 lb ft kg m x 0 056 lb in kg cm x 14 22 psi kg x 10 00...

Page 22: ...0 12 Introduction PAGE LEFT INTENTIONALLY BLANK...

Page 23: ...10 1 10 Technical characteristics...

Page 24: ...s Right hand view Fig 2 TCD 2013 L06 2V Right hand view example 1 Engine crankcase breather 2 Lubricating oil filler 3 Common rail 4 Lubricating oil cooler 5 Lubricating oil cartridge filter 6 Oil dip...

Page 25: ...aracteristics Left hand view Fig 3 TCD 2013 L06 2V Left hand view example 1 Exhaust outlet 2 Combustion air inlet 3 Coolant outlet 4 Coolant inlet 5 Intercooler connections 6 Starter motor 7 Lubricati...

Page 26: ...mp 2 Lubricating oil pump 3 Pressure limiting valve 4 Lubricating oil cooler 5 Check valve TD TCD 2012 6 Bypass valve 7 Bypass valve 8 Pressure control valve 9 Lubricating oil filter 10 Lubricating oi...

Page 27: ...g 5 Fuel flow diagram example Fuel system diagram 1 Fuel tank 2 Fuel pre filter 3 Fuel lift pump 4 Fuel cartridge filter 5 Fuel supply line to FCU Fuel Control Unit 6 FCU Fuel Control Unit 7 High pres...

Page 28: ...tor 2 Coolant inlet 3 Coolant pump 4 Partial flow of coolant to lubricating oil cooler 5 Lubricating oil cooler 6 Coolant supply line for engine cooling 7 Cylinder lining head cooling 8 Cab heating co...

Page 29: ...e transducer TCD 2012 2013 L04 5 Engine ECU 6 Central connector engine control 7 Crankshaft speed indicator 8 Common rail pressure sensor 9 Oil level indicator optional 10 Lubrication oil pressure tra...

Page 30: ...temperature 80 C after a cooling time of 0 5 h TCD 2013 2V 90 Valve clearance exhaust engine cold Oil temperature 80 C after a cooling time of 0 5 h TCD 2013 2V 150 Adjusting the valve clearances Val...

Page 31: ...Transmission casing 10 2 2 POWER SHIFT Transmission The transmission receives drive from the engine and transmits it through the hydraulic shuttle 1 HML unit 2 the range gearbox 4 and 4WD transfer bo...

Page 32: ...10 10 Technical characteristics Fig 9 POWER SHIFT Transmission Components key 1 Hydraulic shuttle 2 H M L unit 3 Four wheel drive transfer box 4 Range gearbox 5 Rear PTO...

Page 33: ...10 11 Technical characteristics 10 2 3 H M L unit Fig 10 H M L unit Components key 1 Gear 2 Clutch 3 Secondary shaft 4 Concentric primary shafts...

Page 34: ...10 12 Technical characteristics 10 2 4 Intermediate gearbox Fig 11 Intermediate gearbox Components key 1 Gear 2 Clutch 3 H M L unit 4 Secondary shaft 5 Concentric primary shafts...

Page 35: ...10 13 Technical characteristics 10 2 5 Rear gearbox Fig 12 Rear gearbox Components key 1 Concentric primary shafts 2 Secondary output shaft of HML unit 3 Gear 4 Clutch 5 4WD shaft 6 Bevel pinion...

Page 36: ...10 14 Technical characteristics 10 2 6 Rear PTO Fig 13 Rear PTO powerflow diagram Components key 1 Clutch 2 Primary shaft 3 PTO drive shaft 4 Gear 5 PTO output shaft...

Page 37: ...15 Technical characteristics 10 3 Rear axle 10 3 1 Rear axle Fig 14 Rear axle Components key 1 Axle housing 2 Differential lock 3 Axle shaft 4 Axle shaft 5 Crown wheel of bevel gear pair 6 Differenti...

Page 38: ...g 15 Front axle Characteristics l Track A 2164 mm l Dimension B 195 mm l Dimension C 338 mm Components key 1 Differential lock engagement connection 2 Filler and oil level plug for differential 3 Diff...

Page 39: ...nsion Key 1 Differential housing 2 Ring gear 3 Pivot pin 4 Flange 5 Planetary reduction gear 6 Taper roller bearing 7 Planet pinion 8 Differential carrier 9 Taper roller bearing 10 Oil seal 11 Bevel p...

Page 40: ...10 18 Technical characteristics Fig 16 Differential version without front axle suspension 21 Differential lock clutch...

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