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© Lampert Werktechnik GmbH

 

2015

 

13 

 

6.4 LOADING SAVED TIG-WELDING PROGRAMS AND THE USER LEVEL "CUSTOM PROGRAMS" 

 

All  custom  stored  programs  are 
summarised 

in 

the 

"Own 

Programs"  user  level.  This  user 
level  displays  the  settings  in 
"Expert  Mode".  This  means  that 
the 

corresponding 

underlying 

energy  characteristic  curve  is  shown  in  addition  to  the 
settings for time and power.  
The  other  controls  within  "Own  Programs"  function  as 
"Expert Mode". The individual energy characteristic curves 
can  be  selected  here  in  addition  to  welding  duration  and 
welding 

power. 

 

 
 
 

 
 
6.6 RESISTANCE WELDING MODE 

 

The  resistance  welding  mode 
appears as a separate user level, 
which  can  be  accessed  by 
pressing the power regulator. 
 

The  welding  process  is  released  with  the  foot  switch, 
which is permanently activated in this welding mode. 
 

 
 
 
 
 

 
 

7. WELDING INSTRUCTIONS 

 

NOTE!

PRIOR 

TO 

WELDING, 

ALWAYS 

CHECK 

THE 

FUNCTION  OF  THE  EYE  PROTECTION  FILTER  AS 
DESCRIBED  IN  CHAPTER  5.5  "FILTER  TEST".  IF  THE 
EYE  PROTECTION  FILTER  (SHUTTER)  FAILS  TO 

SWITCH OVER FROM LIGHT TO DARK, THEN IT MUST 
BE  IMMEDIATELY  EXCHANGED  BY 

AUTHORISED 

CUSTOMER SERVICE PERSONNEL

 

7.1 TIG-WELDING INSTRUCTIONS

 

  First  connect  a  metallic  blank  section  of  the  workpiece 

with the contact clamp.  

  Lightly  touch  the  area  to  be  welded  with  the  tip  of  the 

electrode  until  welding  begins.  In  doing  so,  it  is 

important to remain in the position where initial contact 
is  made  until  welding  begins,  i.e.  neither  to  follow  the 
electrode  with  the  workpiece  if  it  retracts  slightly  in  the 
handpiece, nor to pull back.  

APPLY EXTREMELY LIGHT PRESSURE OR NO PRESSURE TO THE TIP OF THE ELECTRODE! 

 

The welding process proceeds automatically:  

  shielding gas flows around the welding point. 

  A signal tone announces the arc. 

 

The arc triggers and the electrode retracts 

slightly in the handpiece. 

  The shielding gas supply cuts off. 

 

THE WELDING PROCESS CAN BE HALTED AT ANY TIME BY MEANS OF LIFTING THE ELECTRODE AWAY 
FROM THE WORKPIECE. 

 

Summary of Contents for PUK U4

Page 1: ...Operating Manual PUK U4...

Page 2: ...OPERATION THE GENERAL SAFETY REQUIREMENTS AND PERSONAL BODY PROTECTION CHAPTERS MUST BE READ BEFORE COMMISSIONING Please keep these operating instructions safe The equipment produced by Lampert Werkt...

Page 3: ...election of the TIG welding parameters Pg 11 6 2 Help function Pg 12 6 3 Programming Pg 12 6 4 Loading saved WIG welding programs Pg 13 6 5 Resistance welding mode Pg 13 7 WELDING INSTRUCTIONS 7 1 Int...

Page 4: ...the mains and welding currents can be a source of danger Always remove the mains plug when exchanging the LED unit Only use original replacement LED units from Lampert The device must be isolated from...

Page 5: ...in protection class 10 In addition to light and thermal radiation which can cause dazzling and burning the electric arc also emits UV radiation With insufficient protection this invisible ultraviolet...

Page 6: ...ET FOR LED MICROSCOPE ILLUMINATION 6 TYPE PLATE 7 SERIAL NUMBER 8 PROTECTIVE GAS CONNECTION ARGON GAS for 6 0 mm diameter pressure hose 9 APPROVED MAINS VOLTAGE FOR THIS DEVICE 10 USB SOCKET FOR SERVI...

Page 7: ...up hand tight do not use a tool to tighten The correct length for the electrode can easily be checked and corrected if necessary by means of the milled marks on the handpiece clamping arm Fig 4 Now re...

Page 8: ...interocular distance should be individually set for each user FOCUSING Mount a welding handpiece with clamped electrode into the supporting arm Rotate the focusing knob 22 to a medium focus range Adj...

Page 9: ...as resistance welding devices 29 CONNECTION SOCKET FOR HAND PIECE 30 SOCKET 6 mm socket for connecting the blue contact terminal for resistance welding as well as resistance welding devices TOUCHSCREE...

Page 10: ...d custom settings c Resistance welding mode d Settings In user level TIG welding it is possible to use the arrow keys to scroll back and forth between the various pages e g between the preconfigured p...

Page 11: ...GS The Settings user level can be used to modify basic settings and launch various test functions Gas Test Pressing the corresponding button causes the gas valve to be opened This function is importan...

Page 12: ...welding time Welding times of no more than 4ms are recommended here With many alloys and other highly conductive metals a longer welding time can be advantageous in order to avoid hot cracks starting...

Page 13: ...e Use identical alloy wire with a diameter of 0 3 to 0 4 mm Particularly low energy fusing of thin welding wires of a max 0 25 mm PUSHING TOUCHING THE RESPECTIVE BUTTON FOR AN EXTENDED PERIOD BRINGS U...

Page 14: ...FUNCTION OF THE EYE PROTECTION FILTER AS DESCRIBED IN CHAPTER 5 5 FILTER TEST IF THE EYE PROTECTION FILTER SHUTTER FAILS TO SWITCH OVER FROM LIGHT TO DARK THEN IT MUST BE IMMEDIATELY EXCHANGED BY AUT...

Page 15: ...e black When the two parts are touching the welding process can be triggered using the foot switch The hand piece is not used during this process The required welding power is determined by the streng...

Page 16: ...HAT ARE NOT DESCRIBED IN THESE OPERATING INSTRUCTIONS ARE NECESSARY THEN CONTACT YOUR DEALER WARNING IF FUSES REQUIRE EXCHANGING THEN THEY MUST BE REPLACED WITH FUSES OF THE SAME TYPES AND VALUES THE...

Page 17: ...ly in dry rooms Operating temperature Lamp LED unit Protection class Insulation class Protection type Weight 5 C to 40 C 2 5W 800mA III B IP 20 3 6 Kg 9 3 OPTICAL DATA MICROSCOPE Lens Ocular Working d...

Page 18: ...load Tungsten inert gas welding Earthing earth Nominal welding current Power consumption under max load Power consumption under nominal load Cyclic duration factor Single phase transformer Keep away f...

Page 19: ...firmly 7 Oxidation and rusting Excessive gas pressure Reduce flow rate approx 2 l min is recommended 8 Severe oxidation of the welding points Incorrect shielding gas Use inert shielding gas Argon 4 6...

Page 20: ...ocusing knob REPAIR If the stereo microscope requires repair or adjustment by qualified personnel we recommend sending it back to the dealer authorized customer service in its original packaging Inclu...

Page 21: ...e disposal of used electrical and electronic equipment discarded electrical devices must be separated and collected and sent for recovery in an environmentally friendly manner 13 EC DECLARATION OF CON...

Page 22: ...Born in Germany Lampert Werktechnik GmbH Ettlebener Stra e 27 D 97440 Werneck Tel 49 9722 9459 0 mail lampert info www lampert info Rev 4 0...

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