Lamtec BT300 BurnerTronic, Manual

Page 1: ...www lamtec de Sensors and Systems for Combustion Engineering Manual BT300 BurnerTronic Software versions BT300 v3 9 and UI300 V3 12 HW V 1 4 4 HW V 2...

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Page 3: ...iption 17 3 2 Life Cycle 18 3 3 Technical Data BurnerTronic BT300 18 3 3 1 Actuator 25 3 3 1 1 Actuators 662R550 25 3 3 1 2 Actuators 662R5001 662R5003 27 3 3 2 Flame Sensor Flame Scanner 30 4 Design...

Page 4: ...7 6 1 6 Fault Indication 78 6 1 7 Settings Menu Path 79 6 1 7 1 Password 80 6 1 7 2 Program Sequence 80 6 1 7 3 Configuration of Actuators 86 6 1 7 4 Setting Curves 86 6 1 7 5 Deleting Curves 87 6 1 7...

Page 5: ...t of Firing Rate Controller 165 8 1 3 Operating Description 166 8 1 4 Control by atmospheric conditions and external setpoint presetting 166 8 1 5 Setpoint Changeover 169 8 1 6 Start up Sequence 169 8...

Page 6: ...n 221 8 5 2 5 Ethernet Communication 222 8 5 2 6 Technical Data EBM100 226 8 5 3 Appendix 227 8 5 4 Appendix 231 8 5 4 1 Bit Encoding Status 231 8 5 4 2 Bit Encoding Operating Mode 233 8 5 4 3 Bit Enc...

Page 7: ...6 Table of Contents 9 Disposal Notes 244 10 EU Declaration of Conformity 245 11 Appendix 248 11 1 Display Symbols 248 11 2 Indication Symbols 250...

Page 8: ...Directives Harmonised European Standards USA and Canada NOTICE To comply with the UL listed certificate BT300 UI300 LCM100 VSM100 DFM300 LEM100 must be installed in the same control cabinet The wiring...

Page 9: ...8 1 Important Information about the Manual South Africa Russia Belarus Kazakhstan EAC NOTICE Respect the national safety regulations and standards SAGA Act 85 of 1993 PER R 734 2009...

Page 10: ...draws the user s attention to the possibility of imminent danger If it is not avoided it may result in death or very serious injury The plant including its surroundings could be damaged CAUTION This...

Page 11: ...of the plant must be disconnected from the mains After each activity e g assembly installation servicing etc check wiring and parameters to make sure it is in good working condition If the equipment...

Page 12: ...98 EN 676 EN 267 etc The documented evidence of conformity can be managed via the LSB remote software NOTICE Safety times can be called up via the HMIs UI400 and GUI607 GUI610 GUI615 and the CMS Remot...

Page 13: ...registration number and product ID number the manufacturer confirms that model BT300 burner control system is consistent with type tested system The connection between actuators and actuator elements...

Page 14: ...e values of the combustion process 2 2 2 3 Checking Burner Sequencer Part Check the following Correct setting of time parameters especially safety and pre purge periods Whether an ionisation or approv...

Page 15: ...all four fixing points Keep in mind that housings have improved mechanical stability when connected on surrounding contact surfaces Generally connect to an even mounting surface NOTICE Damaging of the...

Page 16: ...tions Use appropriate end sleeves The burner manufacturer is obligated to supply unused connections on the BT300 with dummy plugs To replace or disconnect the plug connectors all poles of the plant mu...

Page 17: ...separate 7 pole cable Consider the permitted length of sensor cables The ionisation flame sensor supplied from the mains is not protected against contact Pro tection against accidental contact is the...

Page 18: ...speed control of the combustion air fan using VSM100 optional Up to version 3 8 0 0 intermittent operation from serial numbers 22xxxxxx and version 3 9 0 0 the BT320 is also approved for continuous o...

Page 19: ...nts external setpoint shift control by atmospheric condition and start up control is also available 3 2 Life Cycle The device has a designed lifetime 1 of 250 000 burner start up cycles which under no...

Page 20: ...ription 1 RAST5 plug connector optionally 2 RAST2 5 plug connector for actuator User interface and LAMTEC SYSTEM BUS in cutting and clamping technique Fig 3 2 Dimensions BT320 341 terminal assignment...

Page 21: ...20 3 Product Description Fig 3 3 UI300 and Fig 3 4 UI300 and dimensional drawings Fig 3 5 UI300 panel cut out...

Page 22: ...P65 for the User Interface Fig 3 7 Dimensional drawing for IP65 Fig 3 8 Dimensional drawing panel cut out including mounting bore for the IP65 cover Create a square cut out and ensure that the burrs a...

Page 23: ...tion 999 digit 10 bit Number of curve sets BT320 33x 1 curve set oil or gas BT34x 2 curve sets oil gas switchable DFM300 or LCM100 required Number of programs unlimited EEPROM Field bus coupling optio...

Page 24: ...tion Class 3M5 according to DIN EN 60721 3 Temperature range 20 60 C 4 140 F condensation prohibited Transport Climatic condition Class 2K3 according to DIN EN 60721 3 Mechanical condition Class 2M2 a...

Page 25: ...24 3 Product Description Fig 3 9 Temperature derating BT300 for operation 2000 m NHN...

Page 26: ...x 30 DIN 912 cylinder bolt tightening torque max 1 5 Nm Function Power supply 24 VDC 20 Floating time 5 s 90 at 180 Hz Direction of rotation 0 to 90 right Torque 0 8 Nm both directions Holding torque...

Page 27: ...lectric connection NOTICE The limits of the technical data must be strictly adhered to Environmental conditions Operation Climatic condition Class 3K3 according to DIN EN 60721 3 Mechanical condition...

Page 28: ...27 3 Product Description 3 3 1 2 Actuators 662R5001 662R5003 Fig 3 10 Dimensional drawing of servo motor type 662R5001 0 and 662R5003 0 without cable but with plug...

Page 29: ...3 Product Description Fig 3 11 Dimensional drawing of servo motor type 662R5001 1 and type 662R5003 1 with cable Fig 3 12 Dimensional drawing of servo motor type 662R5009 0 without cable but with plu...

Page 30: ...0 5 1 3125 corre sponds 44 motor steps Repeat accuracy 0 1 0 1 0 1 Life cycle 2 000 000 motions forward and back performed on complete actuator range Degree of protection IP54 according to DIN EN 605...

Page 31: ...rent consumption 5 5 mA Optical Evaluation Spectral range 185 260 nm Tolerable flame signal dips 200 ms Alignment to the flame left Dimensions Weight 0 028 kg 1 oz Connecting cable length max 3 m 9 8...

Page 32: ...nge Design with optical filter 380 830 nm 380 1150 nm Sensitivity max 920 nm Tolerable flame signal dips 280 ms Fading of the parasitic frequency 35 Hz option Dimensions Weight 0 029 kg 1 02 oz Connec...

Page 33: ...32 4 Design and Functions 4 Design and Functions 4 1 System Overview Fig 4 1 System overview of BurnerTronic BT300...

Page 34: ...10 m X32 continuous output 1 e g air damper X07 X09 20 m X33 continuous output 2 e g gas damper X10 20 m X34 continuous output 3 optional X20 X21 20 m 1 SIC safety interlock chain X22 X23 unlimited X...

Page 35: ...tion in which the BT335 is used A suitable relay must be used according to the results of the evaluation and the safety requirements of the system The relay coil must be suitable for the supply voltag...

Page 36: ...BT320 or BT330 the terminal assignment of the corresponding one applies X05 monitors the minimum fuel pressure in both gas and oil mode If there is no pressure switch for the minimum fuel pressure thi...

Page 37: ...positioning of the pressure moni tor Pmin if valve leakage check is not nec essary CPI POC Close Position Indicator UK AU Prove Of Closure US ON switch at gas valve 2 which indicates that the valve is...

Page 38: ...ge operation V2 Oil valve 2nd stage at 2 stage operation V3 Optional ignition valve M Actuator for control valve oil modulated opera tion CPI POC Close Position Indicator UK AU Prove Of Closure US ON...

Page 39: ...8 4 Design and Functions Fig 4 10 Connecting diagram F300K via power pack FN20 also valid for F200K Fig 4 11 Connecting diagram F152 with FFS07 FFS08 Fig 4 12 Connection F152 with FFS07 FFS08 to BT335...

Page 40: ...nsional Drawings Fig 4 13 Dimensional drawing F200K Fig 4 14 Dimensional drawing F300K Fig 4 15 Dimensional drawing KLC1000 KLC2002 top view 1 Radial opening with KLC1000 only Fig 4 16 Dimensional dra...

Page 41: ...ion Fig 4 17 Connecting diagram LSB module at BT300 1 EBM100 may be used as an alterna tive field bus module instead of PBM100 2 Alternative CO O2 measurement 3 LEM100 can be used as an alternative to...

Page 42: ...s on LAMTEC SYSTEM BUS LSB must be connected in serial row see Fig 4 18 Se rial BUS connection The first and the last participant on LSB must be terminated with a ter mination resistor of 120 All the...

Page 43: ...tent operation burner switched off at least once every 24 hours are valid for use Continuous continuous operation Intermittent intermittent operation Manufacturer Type Settings P 800 Approval LAMTEC F...

Page 44: ...tube via shutter is not supported by BT300 4 3 2 Flame Sensors 4 3 2 1 KLC 20 KLC 2002 Brief Description The wide band flame detector KLC 20 KLC 2002 is a compact flame detector which is special desig...

Page 45: ...he ignition spark Breakdowns during pre purge procedure may occur The maximum length of the connection must be in accordance with the technical data Install the detector connection cable with most pos...

Page 46: ...0 KLC 1000 Brief Description The KLC 10 KLC 1000 is a compact UV flame detector which has been developed for single flame combustion which produces little light or radiation in the visible spectrum an...

Page 47: ...e problems CAUTION For safety reasons and within the technical regulations a controlled burner shut down of the burner must occur and be guaranteed to happen at least once in every 24 hours of operati...

Page 48: ...for electrical component waste disposal 4 4 Process Sequence Charts Key to process sequence charts Any condition t1 Waiting for safety interlock chain gas scan of air pressure monitor min any t2 Time...

Page 49: ...48 4 Design and Functions Fig 4 20 Oil with pilot burner BT300...

Page 50: ...49 4 Design and Functions Fig 4 21 Oil without pilot burner BT300...

Page 51: ...50 4 Design and Functions Fig 4 22 Gas with pilot burner and leakage test BT300...

Page 52: ...51 4 Design and Functions Fig 4 23 Gas without pilot burner and leakage test BT300...

Page 53: ...52 4 Design and Functions Fig 4 24 Oil without pilot burner BT335...

Page 54: ...53 4 Design and Functions Fig 4 25 Gas without pilot burner and leakage test BT335...

Page 55: ...54 4 Design and Functions Fig 4 26 Leakage test BT300 NOTICE The bleeding time t1 is fixed at 2 4 s up to version 3 7 0 0 As of version 3 8 0 0 the time t1 can be set in P326 as required...

Page 56: ...volumetric flow of the gases or a minimum of 50l h Example 1 Burner capacity 1000 KW Fuel natural gas H calorific value 10 kW m3 Nominal volumetric flow of the gases 100 m3 h Leakage rate max 0 1 m3...

Page 57: ...bsolute pressure on the switching point of pressure monitor adjusted over pressure atmosphere pressure psw e Adjusted overpressure on switching point of pressure monitor pout e Output pressure on gas...

Page 58: ...is not empty at start up e g resulting from a previous fault shut down main gas valve 2 opens first The leakage test line is then purged depending on the plant either in the combustion chamber or thro...

Page 59: ...58 4 Design and Functions Fig 4 28 Leakage test process diagram...

Page 60: ...n then If gas deficiency is detected once more the delay will be doubled with every further attempt to restart until a delay one hour is reached The remaining delay is displayed in the User Interface...

Page 61: ...on Function BT300 has not only the ability of shifting the burner firing rate in oil operation infinitely but 2 stage and 3 stage Therefore oil valve 2 and oil valve 3 is switched ON and OFF depending...

Page 62: ...Firing Rate Controller If firing rate controller is realised by TPS inputs at BT300 or DFM300 the signals are valued as follows V2on Switch on point valve 2 P 528 P 530 Parameters 528 530 V2off Switc...

Page 63: ...st stage As soon as the firing rate request of LCM100 exceeds 430 Digit P 531 the change over from 1st stage to 2nd stage starts If the firing rate request of LCM100 drops below 350 Digit P 532 the ch...

Page 64: ...ac tuators are already in ignition position and the recirculation channel runs to CLOSE position After reaching this position the burner ignites Only the fuel and air actuators run to the curve after...

Page 65: ...point of the curve of curve set 1 can be adjusted Using parameters 716 725 the reduction of the air damper position at every programmed point of the curve of cufve set 2 can be adjusted Fig 4 33 Corr...

Page 66: ...e actuators are re connected to the correct channel Label the plugs cables to prevent faults or use the transposition test in BT300 parameter 461 1 Automatic transposition detection according to this...

Page 67: ...With referencing at 12 o clock position 2 662R5009 With referencing at 12 o clock position 3 Actuators are in the pipe With referencing at 12 o clock position 4 662R550 662R5001 662R5003 With referenc...

Page 68: ...stop 2 Internal mechanical stop 3 External mechanical stop on channel 1 for detection of transposition 4 External mechanical stop on channel 2 for detection of transposition 5 Reference mark at the u...

Page 69: ...orque of 1 8 Nm for fastening all four fixing points Keep in mind that housings have improved mechanical stability when connected on surrounding contact surfaces Generally connect to an even mounting...

Page 70: ...cursor keys Use left and right keys to move step by step in a selected row At the end of the selected row the cursor jumps down to the next row if possible In a multiline menu use up and down keys to...

Page 71: ...itions current damper position for each channel Digital inputs outputs MANUAL Select MANUAL to Start and stop burner by hand Adjust internal burner firing rate SETTINGS Select the SETTINGS path for ge...

Page 72: ...ed modification by pro gramming a password This password must not be the same as the factory setting 6 1 4 Information Menu Path Fig 6 2 Main menu 1 INFORMATION menu path selected 2 Display of fuel ty...

Page 73: ...ner Starts Display of operating hours Number of operating hours in total device connected with mains Number of operating hours in oil operation Number of operating hours in gas operation Display of bu...

Page 74: ...codes For fault analysis a fault code and diagnostic code D1 or D2 is required Burner Fault O2 Fault 01 02 Fault code Last 10 faults are stored no 01 is the latest fault 01 Internal firing rate D1 Dia...

Page 75: ...rror number is flashing in the display on top left hand UI300 can be used as usual Back to fault unlock An error number is flashing in the display on top left hand 1 Use BACK key to switch back to mai...

Page 76: ...r 4 The UI300 indicates the checksums in hexadecimal code The checksum shows whether the value of one or more parameters have been changed 6 1 4 5 Serial Number UI Serial numberUI300 BT Serial number...

Page 77: ...aram eters 6 1 4 8 Flue Gas Recirculation Indication of the Recirculation Delay This window shows the countdown for the delay time and the flue gas temperature to activate flue gas recirculation Fuel...

Page 78: ...he menu CAUTION If you carry out a manual start up via display BT300 no longer responds to Burner ON signal input at connector X10 2 Therefore that limiters monitors and other similar safety functions...

Page 79: ...s For fault analysis a fault code and diagnostic code D1 or D2 is required Burner Fault O2 Fault 01 02 Fault code Last 10 faults are stored no 01 is the latest fault 01 Internal firing rate D1 Diagnos...

Page 80: ...is flashing in the display on top left hand 1 Use BACK key to switch back to main menu 2 Press arrow key left ENTER key is flashing again BT300 can be unlocked NOTICE A permanent red light on the ENER...

Page 81: ...rol and Displays 6 1 7 1 Password 6 1 7 2 Program Sequence Reset access level Password entry Duration pre purge period Duration post purge period valve leakage test Pilot burner gas operation Pilot bu...

Page 82: ...purge starts as soon as damper reaches pre purge position and if you use a VSM the last but one point of fuel air ratio curve is passed NOTICE The second to last channel s position must be lower than...

Page 83: ...82 6 Operating Control and Displays Set duration of the post purge NOTICE Both values are identical Confirm with The values are different Cancel with...

Page 84: ...age test OFF P802 1 If valve leakage test before ignition is configured the test runs during ignition P802 2 If valve leakage test before ignition is configured the test runs after pre purge Valve lea...

Page 85: ...ctuators move according to changes immediately to the set position If you want to change channel 4 the fan motor must be running Pilot burner ON Pilot burner OFF Pilot burner ON Pilot burner OFF Ignit...

Page 86: ...ressing die key while modifying the firing rate points discards the changes NOTICE The following points are available for multi stage operation Ignition point 1 first stage 1 2 valve switch on thresho...

Page 87: ...tual position 6 1 7 3 Configuration of Actuators Displaying the Actuators Configuration Channel 1 OIL oil Channel 2 AIR air Channel 3 OFF OFF Channel 4 OFF OFF optional channel 6 1 7 4 Setting Curves...

Page 88: ...on point 200 250 300 400 500 600 700 800 900 999 6 1 7 5 Deleting Curves Delete firing rate curve 6 1 7 6 Adjusting Controller Pressing key BACK for longer than 2 s in menu Curve settings of the actua...

Page 89: ...Correction range Testing O2 trim O2 curve settings Delete O2 setpoint curve or optimisation curve Adjusting P term and dead time Adjusting the activer range of the O2 trim CO Controller Settings CO c...

Page 90: ...iting time for screen saver NOTICE The screen saver may not be set to 0 Additional value setting via buttons in the main window Brightness and contrast can be changed via the cursor keys in the main w...

Page 91: ...ters up to Release Level 2 NOTICE Only parameters of the present release level can be modified 6 1 7 9 Flue Gas Recirculation Setting the Recirculation Delay This window shows the countdown for the de...

Page 92: ...6 Operating Control and Displays 6 1 7 10 Programming a Staged Operation Setting Staged Operation These windows set the switching thresholds for switching the valves ON and OFF for the 2nd and 3rd sta...

Page 93: ...t Processing Saving Restoring BT300 Dataset NOTICE Check the checksum for equality each time after saving the data Check the settings from chapter 2 2 1 Commissioning Notes after transferring data to...

Page 94: ...Termination CO O2 Hint CO Hingt Fig 6 3 No connection 1 UI300 User Interface pictogram 2 No connection symbol 3 BT300 burner control Fig 6 4 Termination 1 Communication error pictogram connection una...

Page 95: ...sed by the RESET button Fig 6 8 CO fault Number of the currently pending fault The fault can be released by the RESET button Fig 6 9 CO O2 fault history Fault history including the time when the fault...

Page 96: ...n bundle Fig 6 11 Package contents 1 LSB Remote Software installation CD 1 2 Cable for Mini USB 2 3 Gender Changer 4 LSA100 5 USB CAN module including driver min V5 x 4 included in delivery System Req...

Page 97: ...rget device can be retrieved Using specific dialogues allows to take a targeted approach changing individual parameters deleting curves or programming curve points The current status of the target dev...

Page 98: ...97 6 Operating Control and Displays...

Page 99: ...98 6 Operating Control and Displays...

Page 100: ...99 6 Operating Control and Displays NOTICE Do not connect an USB CAN converter to the computer during the installation of the USB CAN driver...

Page 101: ...Recommendation If an older version of the USB CAN driver is already installed on the computer uninstall it and install the new driver afterwards NOTICE After uninstalling the old driver the installat...

Page 102: ...101 6 Operating Control and Displays NOTICE If the license agreements are not accepted the installation is aborted...

Page 103: ...102 6 Operating Control and Displays...

Page 104: ...103 6 Operating Control and Displays NOTICE Important Read the following note carefully NOTICE The options Program Files and Driver Files must be activated in the following window...

Page 105: ...104 6 Operating Control and Displays...

Page 106: ...105 6 Operating Control and Displays...

Page 107: ...106 6 Operating Control and Displays...

Page 108: ...on 1 Connect the USB CAN module to the computer for the first time As soon as the USB CAN module is connected to the computer it is detected and the driv er installation starts 2 Click the device driv...

Page 109: ...108 6 Operating Control and Displays...

Page 110: ...e on the PC NOTICE You may not connect the USB CAN module to your computer while installing module driver 2 Connect USB CAN module to PC 3 Start up of the software The software detects USB CAN module...

Page 111: ...tions to target devices are impossible In order to run the software with a broader range of functions enter the activation key first This key is provided by LAMTEC in combination with an USB CAN modul...

Page 112: ...be made 2 Enter activation key consisting of 16 characters If the code is accepted the corresponding software level is displayed e g end customer level The code is stored in the configuration file of...

Page 113: ...out completely The permanent connection to the end device is monitored from both sides with a time out While establishing connection to the device all functions are locked 6 3 2 3 Connecting the BT 3...

Page 114: ...een LSB Remote Software 1 Initial screen 2 Select function pictograms 3 Device list 4 Menu bar 5 Device status 6 Set online button 3 Select device type BT300 4 Click button set Online The following de...

Page 115: ...s are displayed showing status of synchronisation of PC s data with data of the connected device Initial programming of a new device Enter the customer ID for the new device 1 Select Access Rights men...

Page 116: ...ter password command The password dialogue box appears Fig 6 22 Password dialogue box 3 Enter your customer password for access level 1 in the Password text box 4 Click the Set password button Access...

Page 117: ...All parameter window opens Fig 6 24 All Parameters 4 Select parameter group 5 System You can now set properties for UI300 User Interface NOTICE For changes in parameters of parameter group 5 and P 40...

Page 118: ...ou can find a description of the parameters in the document Supplementation of para meter list for commissioning process DLT1204 6 Activate new settings by interrupting power supply and restarting BT3...

Page 119: ...or setting parameters of firing rate controller NOTICE For informationen on the Firing Rate Controller Module refer to chapter 8 1 Firing Rate Con troller Module LCM100 For informationen on the CO O2...

Page 120: ...119 6 Operating Control and Displays Fig 6 27 Window for setting O2 trim parameters Fig 6 28 Window for setting CO control parameters...

Page 121: ...rol in the commissioning supplement for Integrated CO O2 control print no DLT1207 6 3 3 Read Out Faults 1 From the BurnerTronic menu select the sub menus Histories and Fault history The window for sel...

Page 122: ...d basing on the operating hours accumulated at the time of the fault the current BurnerTronic operating hours and the computer time If BT300 was disconnected from the mains after fault occurred and be...

Page 123: ...plays Fig 6 32 CO O2 fault history Fig 6 33 Temperature statistics NOTICE The temperature is measured directly on the circuit board of the BT300 Due to self heating this temperature is always slightly...

Page 124: ...123 6 Operating Control and Displays 6 3 4 Parameters of Operating Modes Fig 6 34 Parameters of the operating modes available with BT340 only...

Page 125: ...ows the setpoint curves of the channels ratio controller per curve set either oil 1 or gas 2 Switch between display in curves setpoint graphic and display in tables Curve tables Fig 6 35 Open curve di...

Page 126: ...125 6 Operating Control and Displays 6 3 4 2 Curve Table Fig 6 37 Curve table window...

Page 127: ...e re confirmed within eight seconds In setting mode of the curve set two functions of the device are available 1 Save point 2 Delete curve set NOTICE These settings modify individual curve points but...

Page 128: ...ess that way Only when you act according to this procedure the required position will match the actual position in operation NOTICE Pre purge starts as soon as the damper reaches pre purge position an...

Page 129: ...s window 2 Click on button Start EI Mode Setting 3 Press OK to confirm the message Setting start Automatic EI Mode is active now NOTICE To use channel 4 set a continuously increasing curve NOTICE Pres...

Page 130: ...l Air ratio curves The use of arrow keys on the PC keyboard is possible as well How to program a curve point 1 Select the internal firing rate of curve point 2 with button Display button next to EI Mo...

Page 131: ...ame around the basic screen shows the burner s actual state The example below shows burner in pre purge period Fig 6 42 Curve setting pre purge period 2 As soon as the burner is in control mode adjust...

Page 132: ...e firing rate curve Fig 6 44 Programming the firing rate curve 2 Set the minimum of the required burner firing rate NOTICE Proceed in small steps for every used channel If the steps are too large this...

Page 133: ...higher curve point of firing rate curve and adjust burner at this point 4 Adjust burner this way up to the firing rate point 999 nominal output NOTICE Following firing rate points are available 200 25...

Page 134: ...ible or not Changing curve point 1 Use buttons and to choose firing rate point on firing rate axis 2 Click on the modifying channel 3 Use buttons and to change position of the actuator 4 Save curve po...

Page 135: ...io control opens Fig 6 48 Curves window 2 Click button Start EI Mode Setting 3 Quit the message Start setting with OK NOTICE Click button OK in the message during running time of the blue bar Without...

Page 136: ...the button fields of window Curves fuel air ratio Also use arrow keys on your keyboard 6 Select ignition point of internal firing rate 2 with button Display of internal firing rate in diagram window o...

Page 137: ...st levels finely warm setting 1 Connect voltage to terminal X10 Pin2 burner ON to start up burner Fig 6 51 Status field pre purge setting 2 Wait until the burner is in control mode 3 Adjust the actuat...

Page 138: ...d the program reads the data back from the device 5 Click button to select 1st stage of firing rate curve The 1st stage is adjusted This is shown with firing rate point 200 Fig 6 53 Adjustment of 1st...

Page 139: ...r position in a way to achieve the burner is burning well in any circumstances 11 If the burner has a 3rd stage Adjust the switch on point and the switch off point for the 3rd stage similarly to proce...

Page 140: ...d the program reads the data back from the device 5 Click button to select 1st stage of firing rate curve The 1st stage is adjusted This is shown with firing rate point 200 Fig 6 57 Adjustment of 1st...

Page 141: ...y to achieve the burner is burning well in any circumstances 11 If the burner has a 3rd stage Adjust the switch on point and the switch off point for the 3rd stage similarly to procedure of 2nd stage...

Page 142: ...0 Query Really ignite 6 Click the Yes button BT300 moves to the ignition position and ignites the flame 7 Optimise the ignition position for good ignition and save the point again 8 Use the cursor to...

Page 143: ...not stored 11 Use the cursor to move the red yellow dot to the 2nd stage The valve for the 2nd stage remains closed 12 Use the cursor to move the red yellow dot to the switch over point from the 1st...

Page 144: ...Check whether the flame burns stably up to the switch over point Adjust the switch over point if necessary 15 Set stage 3 as described in points 11 to 14 for stage 2 6 3 7 Software Interface LSB Remot...

Page 145: ...s about a dataset close the application Open dataset 1 Click on menu to open dataset The window for selecting data set opens Fig 6 66 Open dataset window Language of window depends on language of oper...

Page 146: ...taset The window for saving dataset opens Fig 6 67 Save dataset window Language of window depends on language of operating system 2 Browse to directory you want to save your dataset to destination fol...

Page 147: ...ies in text boxes Button Reload loading information of actual dataset Button Cancel abort operation and closing window Button OK Save saving entries Tab Dataset Ext Infos showing additional informatio...

Page 148: ...ctual access level Upload dataset to device 1 Click on menu to Upload dataset into device Window for opening dataset opens Fig 6 69 Upload dataset to device Language of the window depends on language...

Page 149: ...save a protected dataset the same way as a normal dataset changes only parameters up to the actual access level A success message is displayed 8 To ensure all changes becoming effective reset the devi...

Page 150: ...ter Enter Password Change password for customer level 1 1 Click in menu on change password level 1 The window for entering a new password opens 2 Enter your new password 3 Repeat new password and clic...

Page 151: ...or change parameters in chapter Edit Parameter Reading level CRCs 1 Click in menu on Parameters CRCs level The window with CRC16 checksums of all level opens The calculated parameters and the paramete...

Page 152: ...k digital outputs 1 Click in menu on Inputs Outputs Digital outputs The window Digital outputs BurnerTronic opens Get the current status of digital outputs of remote device Fig 6 75 Status of digital...

Page 153: ...strate this status the choice box of outputs re ceives a red frame 5 Select the output to be activated 6 To activate the output confirm message with OK NOTICE Not confirming this message during defaul...

Page 154: ...d disconnect LSB module change LSB remote software language enter activation code for LSB remote software Flash DLL client 1 Click in menu on Tools Flash Tool The window Flash DLL Client opens For mor...

Page 155: ...itical faults 5 Activate option Automatically connect at start up if you want to establish an autocratically connection to LSB module at every start up 6 Select a LSB module in drop down menu Mod No a...

Page 156: ...with OK Activation Code 1 Click in the menu on Activation Code Activation Code window opens 2 Enter activation code and confirm with Save Code to store activation code 3 Click on button Cancel in orde...

Page 157: ...LSB Remote Software get information about version of LSB Remote Software Fig 6 82 Menu help Getting help 1 Click in the menu on LSB Remote Software User Manual F1 The BT300 manual opens Information on...

Page 158: ...Another distinctive feature to normal data set is while protected data sets are written into BT300 every parameter of the data set will be overwritten independently from current access level By impor...

Page 159: ...device of the same type as the one you want to update may be connected to LAMTEC SYSTEM BUS p ex LCM100 This device must be integrated in LSB family 1 NOTICE Check the safety functions after every up...

Page 160: ...for the file containing the software of the main processor of the BT300 in the window Open HEX image 8 Repeat the procedure in no 3 but click Button Open HEX Image UP and select the file containing th...

Page 161: ...FM300 have to be disconnected briefly from mains to start the firm ware update and must be switched ON again This procedure generates the Boot loader Ping Software version 1 11 0 0 and higher displays...

Page 162: ...are versions prior to V1 12 0 0 show the end of the update by a message from the boot loader of the respective device 15 Close the window or select another device for updating 16 Transfer the protecte...

Page 163: ...nect LAMTEC SYSTEM BUS to your computer and start LSB Remote Software 2 Do not set BT300 online Switch on BT300 UI300 firmware update 1 Process the firmware update as described for the BT300 firmware...

Page 164: ...esult in dangerous conditions and malfunctioning Observe the safety instructions strictly Transferring data to new burner control 1 Keep protected dataset of the plant ready where you wish to replace...

Page 165: ...n function is not in use 2 programmed setpoints can be controlled using a digital 24 V input LCM100 insulates the LSB from BT300 s mains potential Set the configuration of the connected flame sensors...

Page 166: ...Rate Controller Use the arrow keys to select switching point ON or OFF and to set switch ing point afterwards If you confirm settings with ENTER in a preset time slot the value is stored in the parame...

Page 167: ...ns and external setpoint presetting Control by Atmospheric Conditions If burner firing rate controller is configured as controlled by atmospheric conditions the set point value can be shifted between...

Page 168: ...lled by atmospheric conditions in C or bar The setting is active if the input Setpoint changeover 0 If the burner firing rate controller is set to constant control this parameter is not active Group 2...

Page 169: ...or digit This is the lower limit of the outside temperature at mode controlled by atmospheric conditions 0 249 0 249 C 32 F 480 F 250 500 250 0 C 418 F 32 F 475 25 C 13 F Example Lower limit for mode...

Page 170: ...o achieve this combine the control by atmospheric condi tions with setpoint switch over 8 1 6 Start up Sequence The firing rate controller has a start up cycle in order to slow down burners firing rat...

Page 171: ...control shut off occurs This done by internal processing If the actual value drops below lower control range a re start can hap pen NOTICE This function may replace the control thermostat which is req...

Page 172: ...rammed in a different way the firing rate controller will not operate Four parameters define the control characteristics Adjustment time Adjustment time defines the intervals of deviation is checked a...

Page 173: ...ratio control However this also increases the actual values deviation from setpoint value and leads to slower ad justment Adjustment of the values according to the controlled system is highly recomme...

Page 174: ...eration with D term too high Characteristic Control Process Control Mode Start up Procedure D term higher decrease of atten uation stronger reaction slower start up earlier decrease of power D term sm...

Page 175: ...With software version 1 1 0 0 or higher the LCM switches automatically to TPS input if P 0065 2 4 20 mA and input current 2 1 mA An input current of more than 3 mA ends this switch over Connection ext...

Page 176: ...terminal resistance inactive 1 CAN terminal resistance active DIP switch 2 DIP switch 3 LSB Family 0 0 1 0 1 2 1 0 3 1 1 4 DIP switch 4 DIP switch 5 DIP switch 6 Input 0 PT100 Boiler temperature senso...

Page 177: ...er minal Assignment LED Colour Relevance ERR LED 1 red During normal operation this LED is switched off It will light up under following conditions Initialisation not yet accomplished or aborted e g H...

Page 178: ...value Manual regular firing rate input TPS Three Point Step Potentiometer 0 10 V 4 20 mA R 2 2 k 22 k LED1 Error LED2 CAN data traffic LED3 Power ON GND 24 V Oil fuel meter Gas fuel meter Setpoint cha...

Page 179: ...ult reset I 10 Flue gas temperature I X 100 Ambient temperature I X 100 Boiler water temperature I X 10 Steam pressure I X 10 Combination input 20 mA I X 100 Combination input term 18 I X 100 Monitor...

Page 180: ...pply of LSB CAUTION You are not allowed to supply LCM100 through LSB terminals from external Fuel Meter Fuel meters with pulse outputs can be connected to terminals 3 and 4 Switch contacts as well as...

Page 181: ...BT300 plug X31 to LCM100 by a prefabricated cable with LAMTEC Order No 667P0515 The plug X31 is already installed on this cable and terminal numbers for LCM100 are marked on the wires Power input L N...

Page 182: ...UTION Short circuit and electric shock If the analogue standard signals are not separated from the mains a buffer amplifier must be used for galvanic separation Analogue Output Terminal 7 8 Define the...

Page 183: ...182 8 Options The monitor output displays the internal firing rate Fig 8 23 Connection monitor output 4 20 mA 0 Digit internal firing rate 4 mA 999 Digit internal firing rate 20 mA...

Page 184: ...022 Connection cross section 2 5 mm2 13 AWG plugged LSB terminals 0 5mm 20 AWG 24 VDC Output Rated voltage 24 VDC 5 SELV Output current max 400 mA Short circuit resistant yes unlimited Input outside t...

Page 185: ...ter input digital input Input frequency max 300 Hz Cable length max 10m Digital inputs setpoint switching and reserve input Input frequency max 300 Hz Cable length max 10 m LAMTEC SYSTEM BUS Bit rate...

Page 186: ...4 140 F condensation is prohibited Transport Climatic conditions Class 2K3 according to DIN EN 60721 3 Mechanic conditions Class 2M2 according to DIN EN 60721 3 Temperature range 20 70 C 4 158 F cond...

Page 187: ...via LSB Configure DFM300 by DIP switch NOTICE The oil pressure monitor must be integrated into the safety interlock chain oil For the purpos es of leakage test the gas pressure monitor must be integra...

Page 188: ...stage oil operation up to three stages without pilot burner and gas operation modulating BT340 only X26 is process status signal not oil pump 9 output and input for BT335 two stage operation only poss...

Page 189: ...ated 1 LSB terminating resistor activated DIP switch 2 DIP switch 3 LSB Family 0 0 1 0 1 2 1 0 3 1 1 4 8 2 1 DIP Switch You can configure settings of DFM300 using DIP switches Fig 8 26 DFM300 Function...

Page 190: ...sfully com pleted e g HW could not be initialised No messages received for at least 3 s LSB active LED2 green OFF CAN Controller in Bus OFF No communication pos sible Blinking CAN Controller discovere...

Page 191: ...m Valve 2 Curve Set 1 Curve Set 2 Option 1 I 10 m Option 1 Curve Set 1 Curve Set 2 SIC fuel I 10 m SIC Curve Set 1 Curve Set 2 Option 2 I 10 m Option 2 Curve Set 1 Curve Set 2 Firing rate I 20 m Firin...

Page 192: ...ted de vices or an electrical shock Please ensure all connections on SELV have a safe separation from main voltage in wir ing and with connected devices Option 2 Curve Set 2 O 10 m Option 2 Valve 1 Cu...

Page 193: ...input of terminal 13 of the DFM following requirements must be fulfilled P 0812 1 P 0801 3 or 4 dual fuel applications all parameters and curve for curve set 1 and curve set 2 must be set Terminal 13...

Page 194: ...gram for modulating 2 3 stage oil and gas NOTICE You must integrate the oil pressure monitor into safety interlock chain oil For the purposes of leakage test you must connect the gas pressure monitor...

Page 195: ...Application of 2 ignition transformers 3rd Example Dual fuel burner 2 times gas modulating with changeover of gas min pressure switch Fig 8 33 Dual fuel burner 2 times gas modulating with changeover...

Page 196: ...195 8 Options Fig 8 34 Dual fuel burner with 2 separate CPI POC monitorings 4th Example Dual fuel burner with 2 separate CPI POC monitorings...

Page 197: ...ection 2 5 mm2 13 AWG Operating conditions Altitude above sea level 2000 m NHN Without restriction 2000 m z 5000 m NHN Use possible with the following restrictions Reduction of the maximum ambient tem...

Page 198: ...h means directly at a mono fuel burner the Rast5 module is transposing connectors provided by DFM Furthermore Rast5 module is providing L N and PE connectors Temperature range 20 70 C 4 158 F condensa...

Page 199: ...th fuels if possible analogue to connectors of BT300 Fig 8 37 Connection Rast5 module 8 2 5 1 Electrical Connection Connecting Rast5 module 1 Connect DFM to BT300 in the usual way 2 Lead connectors of...

Page 200: ...1 GV3 X03 X03 Gas 2 PE 3 N Ignition transformer gas 1 ZT Gas X04 X04 Gas 2 PE 3 N Valve oil 1 1 V1 X01 X01 Oil X701 2 PE 3 N Valve oil 2 1 V2 X02 X02 Oil 2 PE 3 N Valve oil 3 1 V2 X03 X03 Oil 2 PE 3 N...

Page 201: ...BT300 1 L X028 X28 BT X706 2 PE 3 N to DFM 1 Fuel selection X41 X41 DFM 2 L 3 N to DFM 1 Security chain gas X42 X42 DFM X707 2 Ignition transformer gas 3 Security chain oil 4 Ignition transformer oil...

Page 202: ...0 a valid curve including activated VSM mus be programmed NOTICE Before you can use the device you must set the parameters P0403 P0406 in the BT300 Dimensions HxWxD 80x70x65 mm 3 15 x2 76 x2 56 in Wei...

Page 203: ...t channel in curve set x is in use Define with this parameter active channel in a curve set All channels are activated by default With this function you can change e g channel activities at oil gas op...

Page 204: ...r 300 3600 Imp Min 0 1 0 1 3 wire sensor 600 7200 Imp Min 0 1 1 0 3 wire sensor 300 3600 Imp Min 1 0 0 0 current input 0 20mA 1 0 0 1 current input 4 20mA DIP switch 8 0 0 20 mA setpoint output for fr...

Page 205: ...m pleted e g HW could not be initialised No messages received for at least 3 s PWR LED2 green ON Module working in normal mode fully initialised and without any fault CAN LED3 green OFF CAN Controller...

Page 206: ...the mains a buffer amplifier must be used for galvanic separation Speed feedback Namur sensor 3 wire sensor LED1 Error LED2 ON LED3 CAN data traffic LED4 Namur LED5 3 wire Speed control Speed setpoint...

Page 207: ...ay cause damages to connected de vices or an electrical shock Please ensure all connections on SELV have a safe separation from main voltage in wiring and with connected devices Speed feedback 0 4 20...

Page 208: ...nput parallel to the current and volt age output Due to safety reasons you may use only one output to control the frequency converter actu ator element fuel air duct and channel For a frequency conver...

Page 209: ...terminals 0 5 mm 20 AWG Speed setpoint output 0 4 20 mA Max load 800 Resolution 1000 digit Short circuit resistant yes unlimited Speed setpoint output 0 10 V Max output current 10 mA Resolution 1000...

Page 210: ...activate or deactivate the LSB terminating resistor by DIP switch 1 DIP switches 2 3 are reserved Input pulse width min 200 s Digital speed feedback input Environmental Conditions Operation Climatic...

Page 211: ...interface in the respective documentation of the field bus systems LAMTEC SYSTEM BUS LSB print no DLT6095 PROFIBUS print no DLT6100 LED Colour Relevance PWR green ON Device initialized CAN Traffic gr...

Page 212: ...t circuit which may cause damages to the connected devices or to an electrical shock Please ensure all connections on SELV have a safe separation from main voltage in wiring and with connected devices...

Page 213: ...Rated voltage 24 VDC Output current ca 420 mA Power consumption IN OUT 11 5 W 10 W Short circuit resistant yes unlimited LAMTEC SYSTEM BUS Bit rate 125 kbit s Termination Termination integrated switch...

Page 214: ...and transfers them to field bus 8 5 1 1 DIP Switch Use DIP switches to configure settings of PBM100 Functions of DIP switches LSB family is set by DIP switch 8 9 Mechanic conditions Class 1M2 accordin...

Page 215: ...escription PWR green ON Module working in normal mode fully initialised and without any fault CAN green OFF No communication or CAN BUS error Blinking with 2 Hz Errors optional if a CAN warning is det...

Page 216: ...ailure Cause O Controller 18 19 Actual value O2 Actual value O2 in steps of 0 01 20 21 Status of actual value O2 Bit pattern corresponding to 8 5 3 Appendix table Bit Pattern Status of Actual Value O...

Page 217: ...t 1 1 oil 0 gas Fault reset byte 1 bit 2 2 3 Pre setting burner firing rate 0 999 Validation bit 15 1 Byte 2 3 b1XXXXXXX XXXXXXXX Sets priority for burner firing rate pre setting by PROFIBUS 4 5 pre s...

Page 218: ...00 m 328 08 ft screened PROFIBUS DP 100 m 328 08 ft screened Environmental conditions Operation Climatic condition class 3K5 as per DIN EN 60721 3 Mechanical condition class 3M5 as per DIN EN 60721 3...

Page 219: ...on EBM100 network default configuration Dynamic IP address DHCP Subnet mask 255 255 255 0 fix it cannot be changed The IP address is pre set in BT300 parameters 765 and 766 BT300 v3 3 and higher If EB...

Page 220: ...N warning is detectable ON CAN is functioning ETH green OFF No communication on Ethernet Flushing with 2 Hz Ethernet Fieldbus is initialised Mas ter Client not connected ON Master Client is connected...

Page 221: ...ror CAN and Ethernet or Device started Connection error CAN Ethernet OK Fieldbus master not connected ON OFF X ON Error in initialising Ethernet ON X OFF ON Error in initialising CAN ON OFF OFF OFF ei...

Page 222: ...NOTICE You will find information to wiring cable length and interface definition in the documentation of the particular fieldbus systems LAMTEC SYSTEM BUS LSB document no DLT6095 Ethernet Connection d...

Page 223: ...4 10 Bit Encoding State of Actual Value of CO 12 Optimisation value 1 Value in 0 1 unsigned Range 0 999 Version 3 0 and higher Optimisation value 13 Fuel meter 1 in ticks 14 Fuel meter 1 in ticks 15 1...

Page 224: ...l information on the text numbers 48 Reserved 49 Setpoint value channel 1 Range 0 999 unsigned 50 Setpoint value channel 2 Range 0 999 unsigned 51 Setpoint value channel 3 Range 0 999 unsigned 52 Setp...

Page 225: ...nent counter fuel train 3 218 Current consumption fuel train 3 219 Current firing rate fuel train 3 220 Average firing rate fuel train 3 221 Total consumption fuel train 3 222 Total consumption fuel t...

Page 226: ...firing rate by fieldbus 3 Status pre setting of burner firing rate not used currently 4 Presetting of firing rate controller setpoint value 0 999 Values are corresponding to the configured notation f...

Page 227: ...Ethernet RJ45 plug in connection according to Ethernet standards Environmental Conditions Operation Climatic conditions Class 3K5 according to DIN EN 60721 3 Mechanic conditions Class 3M5 according to...

Page 228: ...001 0000 0000 FAULT XXXX 0010 0000 0000 SETING O2 0001 XXXX XXXX XXXX PARAMETERISE 0010 XXXX XXXX XXXX SETTING 0100 XXXX XXXX XXXX ERASE MEMORY 1000 XXXX XXXX XXXX Digital input Active bit pattern Pre...

Page 229: ...ETPOINT CURVE IN EEP when identifying curve set change 6 Error in OPTIMISATION CURVE IN EEP when identifying curve set change 7 Setpoint curve is empty 3 points at curve set change 8 O2 controller ina...

Page 230: ...controller is released in actual curve set 0x0001 CO controller in standby for correction control 0x0002 CO controller takes over the correction control while the burner in ON 0x0004 CO controller tr...

Page 231: ...ow 0x0200 Overflow 0x0400 MAINTENANCE MODE 0x0800 Sending a substitute value 0x1000 Warning Measurement value 0x2000 Failure Measurement value 0x4000 Measurement value valid 0x8000 Digital outputs Act...

Page 232: ...ner safety time 2 is running 50 Ignition without pilot burner safety time 2 has expired 52 MAINTENANCE MODE OIL 111 Fault 113 Power ON 114 Cold check 200 Switched OFF post purge gas 201 Switched OFF p...

Page 233: ...ant for PROFINET IO Status Description 0 Without fault 1 CAN fault 2 Communication fault at the internal protocol IC 3 A fault occurs in the communication with the internal protocol IC Ethernet side 4...

Page 234: ...XXXX XXXX Parameter setting 0010 XXXX XXXX XXXX Setting 0100 XXXX XXXX XXXX Clear memory 1000 XXXX XXXX XXXX 1 In 0xF000 and 0x0FFF only 1 bit may be set BT300 Bit Pattern HEX Code Curve set selectio...

Page 235: ...1000 0000 7 BT300 Bit Pattern HEX Code Valve 1 curve set 1 XXXX XXXX XXXX XXX1 0x0001 Pilot valve XXXX XXXX XXXX XX1X 0x0002 Valve 2 curve set 2 XXXX XXXX XXXX X1XX 0x0004 Oil pump XXXX XXXX XXXX 1XX...

Page 236: ...big after ignition 14 O2 trim pre purge and ignition process 15 Fault in setpoint curve running time 16 Fault in optimisation curve running time 17 Failure in O2 actual value input 18 Controller is de...

Page 237: ...ation 0000 0000 0010 0000 0x0020 Exceeding 1st upper monitoring band 0000 0000 0100 0000 0x0040 Exceeding 1st lower monitoring band 0000 0000 1000 0000 0x0080 Half of the air deficiency is pending 000...

Page 238: ...ng range or the probe dynamics cannot be detected 0000 0000 0000 0100 0x0004 The cell s inner resistance is outside the monitoring range 0000 0000 0000 1000 0x0008 The cell temperature is outside the...

Page 239: ...nding a replacement value 0001 0000 0000 0000 0x1000 Measurement value warning 0010 0000 0000 0000 0x2000 Measurement value fault 0100 0000 0000 0000 0x4000 Measurement value is valid 1000 0000 0000 0...

Page 240: ...0 Switched OFF Post purge oil 201 Description Value Fuel Metric Unit Imperial Unit Oil l h gal h Gas m3 h ft3 h Solid fuels kg h pound h CO O2 Operating Condition Value O2 Measurement value is too sma...

Page 241: ...s outside the firing rate range 46 The watchdog processor switched OFF the CO control 47 CO Control is switched OFF by LSB or parameter 240 48 CO Control is deactivated by the O2 monitoring 49 The eff...

Page 242: ...TO O2 TRIM is running BT300 v3 1 and higher 76 SiCarboSen CO control is inactive 77 CO O2 Operating Condition Value Modbus Register 8257 PROFIBUS Register 8257 Modbus TCP Output byte 14 15 Name Descri...

Page 243: ...ted from the BT300 during SETTING 0x0800 O2 setpoint value is missing while writing the curve 0x1000 CPI is not present the start is delayed 0x2000 Recirculation channel is not active yet in operation...

Page 244: ...21 Actuators are running to OPEN position 22 Setting pre purge 23 Pre purge 24 Setting post purge 25 Post purge 26 Setting 28 Burner OFF 29 Standby 30 Setting base fire 31 Base fire 32 Setting Contro...

Page 245: ...Disposal Notes 9 Disposal Notes The device contains electrical and electronic components and must not be disposed of as do mestic waste The local and currently valid legislation absolutely must be obs...

Page 246: ...242 10 EU Declaration of Conformity 10 EU Declaration of Conformity...

Page 247: ...243 10 EU Declaration of Conformity...

Page 248: ...244 10 EU Declaration of Conformity...

Page 249: ...2 Safety interlock chain gas is not closed symbol flashes Hint 13 Ignition position acknowledgement is missing symbol is flashing Hint 14 High firing rate acknowledgement is missing symbol is flashing...

Page 250: ...a standard curve are active The burner cannot be started UI300 Enter password for access level 1 LSB remote software Delete curve and programme new curve Hint 2004 Data are set back to standard Hint...

Page 251: ...xt line below if it exists In multiline men s you can switch within the lines with the keys upwards and downwards In the parameter display you can switch between the individual fields With the Enter k...

Page 252: ...selected Serial number Fault History Configuration of actual value and continuous output only display Software version Digital input output Check sums Display of operating hours selected Number of bur...

Page 253: ...uration Password settings Curve settings Display settings Length of pre purge time Length of post purge time Pilot burner oil operation Valve leakage test Pilot burner gas operation Valve leakage test...

Page 254: ...Co KG Josef Reiert Stra e 26 D 69190 Walldorf Telefon 49 0 6227 6052 0 Telefax 49 0 6227 6052 57 info lamtec de www lamtec de print no DLT1201 22 aEN 021 The information in this publication is subjec...