Lancaster 7-LXDAN-1B, Installation, Operating And Service Manual

Page 1: ...LTER WITH THE X FACTOR DIAMOND LINE CONTROL VALVE INSTALLATION OPERATING AND SERVICE MANUAL WATER FILTERS AND NEUTRALIZERS ACID NEUTRALIZERS 7 LXDAN 1B 7 LXDAN 1 5B 7 LXDAN 2B 7 LXDAN 3B IRON FILTER 7...

Page 2: ...LXKATAIR 8 9 Installation and Start Up for 7 LXKATAIRO3 10 11 General Operation 12 13 User Displays Regeneration Mode Manual Regeneration Service Call Reminder Error Message Low Battery Set Time of Da...

Page 3: ...ity without adequate disinfection before or after treatment The Enhanced Oxidation Generator EOG is an ozone generator for use with LXKATAIRO3 models ONLY Ozone is NOT recommended for filter models us...

Page 4: ...ows for easy access and serviceability without the need for tools The bypass body and rotors are glass filled Noryl or equivalent and the nuts and caps are glass filled polypropylene All seals are sel...

Page 5: ...ontrol valve 5 A jumper ground wire should be installed between the inlet and outlet pipe whenever the metallic continuity of a water distribution piping system is interrupted Install grounding strap...

Page 6: ...EDS 20 FEET IN LENGTH DRAIN LINE PIPE SIZE SHOULD BE MINIMUM 3 4 LOCATE WATER FILTER CLOSE TO A DRAIN AVOID OVERHEAD DRAIN LINES IF POSSIBLE TO PREVENT BACK PRESSURE ON THE SYSTEM IF OVERHEAD DRAIN LI...

Page 7: ...Unplug the transformer so the filter control valve will not cycle to the next position SLOWLY turn bypass valve to DIAGNOSTIC position see figure 3 on page 4 to allow water to slowly enter filter in o...

Page 8: ...ONNECTION DRAIN LINE FITTING CONNECTION V3007 STANDARD FITTING ASSEMBLY SUPPLIED WITH FILTER OPTIONAL FITTING ASSEMBLIES AVAILABLE WITH FILTER WATER FILTER CAUTION DRAIN LINE HARD PIPING IS STRONGLY R...

Page 9: ...kly with water will result in the mineral plugging the drain line and control valve assembly Some minerals such as Carbon should not be backwashed immediately for extended periods of time For best res...

Page 10: ...NCED OXIDATION GENERATOR DRAIN LINE FITTING CONNECTION DRAIN LINE FITTING CONNECTION V3007 STANDARD FITTING ASSEMBLY SUPPLIED WITH FILTER OPTIONAL FITTING ASSEMBLIES AVAILABLE WITH FILTER WATER FILTER...

Page 11: ...pH with time To prevent pH increment allow the filter to backwash Katalox Light for at least 60 minutes After at least an hour has passed and when water is flowing steadily to drain clear and without...

Page 12: ...system begins to regenerate the display will change to SOLID GREEN when illuminated and include information about the step of the regeneration process and the time remaining for that step to be compl...

Page 13: ...he day using or buttons AM PM toggles after 12 Press NEXT to go to Step 3 STEP 3 Current Time minutes Set the minutes of the day using or buttons Press NEXT to exit Set Time of Day Press REGEN to retu...

Page 14: ...er allowable range from 1 to 28 a backwash initiation will be called for on that day even if sufficient volume of water were not used to call for a backwash Set Day Override using or buttons number of...

Page 15: ...on to change phone number and banner text Phone Number Set phone number using the or arrow Press NEXT to forward to the next digit Press REGEN to return to previous digit Banner Text Set the banner te...

Page 16: ...ank height R DIP1050 1 Bottom Plate Tank 3 4 Distributor Tube Connector 1 5 Q7005 Dome Plug w o ring for 7 LXDAN models only 1 7 LXCT 7 LXDAN 7 LXIM 7 LXST PARTS Dwg No Order No Description Qty 1 LXCV...

Page 17: ...ir Blocker 1 3 Refer to page 2 for tank size and part number not shown C2015 Bottom Plate Tank 4 8 x 2 5 8 adaptor w o ring for 14x65 and 16x65 tanks only 1 1 4 5 D1130 12 Ft cut for tank height R DIP...

Page 18: ...s manual Metered Control Valve 1 3 D1047 Air Blocker 1 4 Refer to page 2 for tank size and part number not shown C2015 Bottom Plate Tank 4 8 x 2 5 8 adaptor w o ring for 14x65 and 16x65 tanks only 1 1...

Page 19: ...conds This resets the electronics and establishes the service piston position The display should flash the software version and then reset the valve to the service position AC Adapter Order No Not sho...

Page 20: ...r tap with a hammer Refer to page 29 for detailed service instructions 1 2 3 4 5 INJECTOR CAP INJECTOR SCREEN INJECTOR PLUG AND O RING Drawing No Order No Description Qty 1 V3005 Spacer Stack Assembly...

Page 21: ...d by hand or with the service spanner wrench see page 24 If necessary a pliers can be used to unscrew the nut or cap Do not use a pipe wrench to tighten or loosen nuts or caps Do not place a screwdriv...

Page 22: ...3 4 NPT connection unless using 5 8 O D polytubing Do not use Vaseline oils other hydrocarbon lubricants or spray silicone anywhere A silicone lubricant may be used on black o rings but is not necess...

Page 23: ...ption Fitting Vertical Adapter Assembly Drawing No Order No Description Quantity 1 V3151 Nut 1 Quick Connect 2 2 V3150 Split Ring 2 3 V3105 O Ring 215 2 4 V3191 Vertical Adapter 2 Factory installed on...

Page 24: ...o tools are necessary to assemble or disassemble the valve the wrench shown in various positions on the valve may be purchased to aid in assembly or disassembly Loosens Injector And Bypass Caps Loosen...

Page 25: ...der No V3007 07 Description Fitting 1 1 PVC Solvent Assembly Drawing No Order No Description Quantity 1 V3151 Nut 1 Quick Connect 2 2 V3150 Split Ring 2 3 V3105 O Ring 215 2 4 V3352 Fitting 1 1 PVC So...

Page 26: ...some water from the tank through the dome hole This will allow room to add mineral and reduce water spillage Add the appropriate amount of replacement mineral through the dome hole Pay close attentio...

Page 27: ...the drive bracket start by removing the plugs for the power source and the water meter Unweave the wires from the side holders Two tabs on the top of the drive back plate hold the drive bracket in pla...

Page 28: ...o remove the drive cap assembly use the special plastic service spanner wrench see page 16 or insert a to flat blade screwdriver into one of the slots around the top 2 of the drive cap assembly so it...

Page 29: ...eaks replace the entire plug The injector consists of a throat and a nozzle Chemically clean the injector with vinegar or sodium bisulfite The holes can be blown out with air Both pieces have small di...

Page 30: ...er Operating Temp Min to Max F 40 to 100 AC Adaptor Input Voltage Hertz 120V AC 60 Hz AC Adaptor Output Voltage Current 15V DC 0 5 A 3 Volt Lithium Coin Cell Battery type 2032 PC Board Relay Terminal...

Page 31: ...etely replaced For removal of chloramines hydrogen sulfide and even iron special catalytic carbon is recommended When catalytic carbon is used for sulfur and iron removal pretreatment by aeration is r...

Page 32: ...1 Higher flow rates are possible however lower flow rates produce higher quality water Factory setting Refer to page 14 to adjust days between backwash based on local conditions To adjust cycle progra...

Page 33: ...lity water 1 0 2 0 1 Factory setting Backwashing every day is strongly recommended to replace the head of air or ozone 2 7 4 6 5 4 9 1 5 3 10 1 0 2 0 3 0 Less frequent backwashing should only be consi...

Page 34: ...lace meter f Defective PC Board f Replace PC Board 4 Control valve backwashes at wrong time of day a Power outage a Reset time of day If PC Board has battery back up present the battery may be deplete...

Page 35: ...ine and clean to correct restriction f Drain line to long or too high f Shorten length and or height g Low water pressure g Check incoming water pressure water pressure must remain at minimum of 25 ps...

Page 36: ...oard for 5 seconds and then reconnect 13 Error 103 Control valve motor ran too long and was unable to find the next cycle position a Motor failure during a backwash a Check motor connections then Pres...

Page 37: ...h piston position or disconnect power supply from PC Board for 5 seconds and then reconnect d Foreign matter built up on piston and stack assemblies creating friction and drag enough to time out motor...

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Page 40: ...PAGE 40 2 23 A DIVISION OF C B TOOL CO 1340 MANHEIM PIKE LANCASTER PA 17601 3196 TEL 717 397 3521 FAX 717 392 0266 www lancasterwatergroup com E mail info lancasterwatergroup com...