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SPACER STACK ASSEMBLY:

To access the spacer stack assembly remove the drive assembly, drive cap assembly and piston. The spacer stack assembly can be 

removed easily without tools by using thumb and forefinger. Inspect the black o-rings and clear lip seals for wear or damage. Replace 

the entire stack if necessary. Do not disassemble the stack.
The spacer stack assembly may be chemically cleaned (dilute sodium bisulfite or vinegar) or wiped with a soft cloth.
The spacer stack assembly can be pushed in to the control valve body bore by hand. Since the spacer stack assembly can be 

compressed it is easier to use a blunt object (5/8” to 1-1/8” in diameter) to push the center of the assembly into the control valve body. 

The assembly is properly seated when at least four threads are exposed (approximately 5/8”). Do not force the spacer stack assembly 

in. The control valve body bore interior can be lubricated with silicone to allow for easy insertion of the entire stack.

Reattach the drive cap assembly and piston(s) and the drive assembly.

After completing any valve maintenance involving the drive assembly or the drive cap assembly and pistons unplug power source jack 

from the printed circuit board (black wire) and plug back in or press and hold NEXT and REGEN buttons for 3 seconds.

This resets the electronics and establishes the service piston position. The display should flash all wording, then flash the software 

version and then reset the valve to the service position.

INJECTOR CAP, SCREEN, INJECTOR PLUG AND INJECTOR:

Unscrew the injector cap and lift off. Loosen cap with special plastic wrench or pliers if necessary. Attached to the injector cap is a 

screen. Remove the screen and clean if fouled.

The plug and/or injector can be pried out with a small screwdriver. The plug can be wiped clean. If the plug leaks replace the entire 

plug. The injector consists of a throat and a nozzle. Chemically clean the injector with vinegar or sodium bisulfite. The holes can be 

blown out with air. Both pieces have small diameter holes that control the flow rates of water to insure that the proper concentration 

of regenerant is used. Sharp objects, which can score the plastic, should not be used to clean the injector. Scoring the injector or 

increasing the diameter of the hole could change the operating parameters of the injector.

Push the plug(s) and/or injectors firmly in place, replace the screen and hand tighten the injector cap.

WATER METER:

The water meter assembly is connected to the PC board by a wire. If the entire water meter assembly is to be replaced, remove the 

control valve cover and disconnect the power source and water meter plugs from the PC board. Unlatch the drive assembly and lean it 

forward. Unthread the water meter wire from the side of the drive assembly and through the drive back plate. To reinstall, rethread the 

water meter wire through the drive back plate and the side of the drive assembly. Reattach the drive assembly and the water meter and 

power plugs.

THIS WATER METER SHOULD NOT BE USED AS THE PRIMARY MONITORING DEVICE FOR CRITICAL OR HEALTH EFFECT 

APPLICATIONS.

OPERATING PRESSURES: 20 PSI MINIMUM / 125 PSI MAXIMUM • OPERATING TEMPERATURES: 40°F MINIMUM / 110°F 

MAXIMUM

If no water meter wire is visible, then a plug is installed, not a water meter.
The water meter wire does not need to be removed from the PC board if the water meter is only being inspected and cleaned. To 

remove the water meter assembly, unscrew the meter cap on the left side of the control valve. Pliers may be used to unscrew the nut if 

necessary.

With the nut removed, a slot at the top of the water meter is visible. Twist a flat blade screwdriver in the slot between the control valve 

body and the meter. When the meter is part way out it is easy to remove the water meter from the housing. Once the water meter is 

removed from the control valve body, gently pull forward on the turbine to remove it from the shaft. Do not use a wire brush to clean the 

turbine. Wipe with a clean cloth or chemically clean in dilute sodium bisulfite or vinegar. The turbine can be immersed in the chemical. 

Do not immerse electronics. If the turbine is scored or damaged or the bearings on the turbine are worn, replace the turbine.
Do not lubricate the turbine shaft. The turbine shaft bearings are prelubricated. Do not use Vaseline, oils, or other unacceptable 

lubricants on the o-ring. A silicone lubricant may be used on the black o-ring.

Snap the turbine on the shaft and reinsert the water meter into the side slot. Hand tighten the nut. Do not use a pipe wrench to tighten 

nut.

Summary of Contents for IRONSOFT X- FACTOR Series

Page 1: ...rs of trouble free service When installed in accordance with the following instructions and if given reasonable care clear soft water will be the result For servicing and future inspection purposes pl...

Page 2: ...for each ppm iron for total compensated hardness Use the total compensated hardness number for hardness setting on page 8 Total Grains of Compensated Hardness per Day INSTALLATION DATE SERIAL NUMBER I...

Page 3: ...UALITY If sand or sediment is present in the water supply a sediment filter should be installed ahead of the water softener Your water softener has been designed to adequately reduce compensated hardn...

Page 4: ...s are glass filled Noryl or equivalent and the nuts and caps are glass filled polypropylene All seals are self lubricating EPDM to help prevent valve seizing after long periods of non use Internal o r...

Page 5: ...ical plumbing should be done in accordance to all local codes INSTALLATION INSTRUCTIONS 5 The drain connection may be made using either 5 8 polytube see below or a 3 4 female adapter The polytube inse...

Page 6: ...DF XCHANGE w w w docu track c o m C l i c k t o b u y N O W PDF XCHANGE w w w docu track c o m 6 The brine refill flow control assembly is installed in an easy to access refill elbow located on top of...

Page 7: ...salt level should be checked every couple of weeks to determine salt usage Keeping the brine tank salt level at least 1 2 full is recommended SANITIZING Use 2 oz of 5 unscented household chlorine blea...

Page 8: ...the total compensated hardness number from Page 2 Use the or buttons to set the hardness number The default is 20 with value ranges from 1 to 150 in 1 grain increments Press NEXT to go to step 3 Press...

Page 9: ...rn to previous digit Banner Text Set the banner text up to a maximum of 44 characters Use the or to select letters of the alphabet numbers ampersand or a space in the banner text Press NEXT to forward...

Page 10: ...Adaptor Input Voltage Hertz 120V AC 60 Hz AC Adaptor Output Voltage Current 12V AC 500 mA 3 Volt Lithium Coin Cell Battery type 2032 PC Board Relay Terminal Block DC Output Voltage 12V DC Relay Speci...

Page 11: ...Pipe Connector Assy for Model 7 FESLX 60 1 5 A4102 24V Replacement media for 7 FESLX 24 1 A4102 32V Replacement media for 7 FESLX 32 1 A4102 45V Replacement media for 7 FESLX 45 1 A4102 60V Replacemen...

Page 12: ...sh down to fully seat Battery replacement is 3 volt lithium coin cell type 2032 Correct Battery Orientation 1 2 3 5 6 4 X FACTOR FRONT COVER AND DRIVE ASSEMBLY After completing any valve maintenance i...

Page 13: ...etailed service instructions 1 2 3 4 5 INJECTOR CAP INJECTOR SCREEN INJECTOR PLUG AND O RING Drawing No Order No Description Qty 1 V3005 Spacer Stack Assembly 1 2 V3004 Drive Cap Assy 1 3 V3178LP Back...

Page 14: ...RITICAL OR HEALTH EFFECT APPLICATIONS The nut and caps are designed to be unscrewed or tightened by hand or with the service spanner wrench see page 16 If necessary a pliers can be used to unscrew the...

Page 15: ...wing No Order No Description Quantity 1 V3151 Nut 1 Quick Connect 2 2 V3150 Split Ring 2 3 V3105 O Ring 215 2 4 V3191 Vertical Adapter 2 INSTALLATION FITTING ASSEMBLIES 4 Water Flow Proper DLFC orient...

Page 16: ...tailed operation and service instructions Order No V3007 01 Description Fitting 1 PVC Solvent 90 Assembly Drawing No Order No Description Quantity 1 V3151 Nut 1 Quick Connect 2 2 V3150 Split Ring 2 3...

Page 17: ...Split Ring 2 3 V3105 O Ring 215 2 4 V3628 Ftg 3 4 Brass Shark Bite 2 1 1 4 NPT 1 BSPT 1 NPT 3 2 1 4 1 1 4 NPT 1 BSPT 1 NPT 1 3 2 4 CHANGE CHANGE R MAT LTR DATE BY LTR DATE TITLE DATE SCALE PART REV DW...

Page 18: ...PHONE NO 1 608 846 3010 C C Water Specialist 35 Water Softerner Cabinet CONFIG DWG R DWG CHANGE 1 OF 1 X XX X Units Inch Water Specialist CWS 18 Cabinet The Water Specialist CWS 18 C accepts 18 tall m...

Page 19: ...esistance is felt before latching then notches are not fully engaged the piston rod is not in hole the wires are jammed between the drive bracket and drive back plate or the gear is not engaging the d...

Page 20: ...n the drive cap assembly Continue to tighten the drive cap assembly using a screwdriver as a ratchet until the black o ring on the spacer stack assembly is no longer visible through the drain port Exc...

Page 21: ...not be used to clean the injector Scoring the injector or increasing the diameter of the hole could change the operating parameters of the injector Push the plug s and or injectors firmly in place re...

Page 22: ...ace meter f Defective PC Board f Replace PC Board 4 Control valve regenerates at wrong time of day a Power outage a Reset time of day If PC Board has battery back up present the battery may be deplete...

Page 23: ...leaking fixtures that may be exhausting capacity or system is undersized 10 Residual regenerant being delivered to service a Low water pressure a Check incoming water pressure water pressure must rem...

Page 24: ...supply from PC Board for 5 seconds and then reconnect c Missing reduction gears c Replace missing gears 15 Err 102 Control valve motor ran too short and was unable to find the next cycle position and...

Page 25: ...s NEXT and REGEN buttons for 3 seconds to resynchronize software with piston position or disconnect power supply from PC Board for 5 seconds and then reconnect Then re program valve to proper setting...

Page 26: ...PAGE 26 A DIVISION OF C B TOOL CO 1340 MANHEIM PIKE LANCASTER PA 17601 3196 TEL 717 397 3521 FAX 717 392 0266 www lancasterwatertreatment com E mail info lancasterpump com 5 17...

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