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Problem

Possible Cause

Solution

16. Err – 103 = Control valve motor ran too 

long and was unable to find the next cycle 

position

a. Motor failure during a regeneration

a. Check motor connections then Press 

NEXT and REGEN buttons for 3 seconds 

to resynchronize software with piston 

position or disconnect power supply 

from PC Board for 5 seconds and then 

reconnect.

b. Foreign matter built up on piston and stack 

assemblies creating friction and drag 

enough to time out motor

b. Replace piston and stack assemblies. 

Press NEXT and REGEN buttons for 3 

seconds to resynchronize software with 

piston position or disconnect power supply 

from PC Board for 5 seconds and then 

reconnect.

c. Drive bracket not snapped in properly and 

out enough that reduction gears and drive 

gear do not interface

c. Snap drive bracket in properly then Press 

NEXT and REGEN buttons for 3 seconds 

to resynchronize software with piston 

position or disconnect power supply 

from PC Board for 5 seconds and then 

reconnect.

17. Err – 104 = Control valve motor ran too 

long and timed out trying to reach home 

position

a. Drive bracket not snapped in properly and 

out enough that reduction gears and drive 

gear do not interface

a. Snap drive bracket in properly then Press 

NEXT and REGEN buttons for 3 seconds 

to resynchronize software with piston 

position or disconnect power supply 

from PC Board for 5 seconds and then 

reconnect.

18.Err – 106, 

Err - 116 = MAV/ SEPS/ NHBP/ AUX MAV 

valve motor ran too long and unable to find 

the proper park position

Motorized Alternating Valve = MAV

Separate Source = SEPS

No Hard Water Bypass = NHBP

Auxiliary MAV = AUX MAV

a. Control valve programmed for ALT A or b, 

nHbP, SEPS, or AUX MAV with out having 

a MAV or NHBP valve attached to operate 

that function

a. Press NEXT and REGEN buttons for 3 

seconds to resynchronize software with 

piston position or disconnect power supply 

from PC Board for 5 seconds and then 

reconnect. Then re-program valve to 

proper setting

b. MAV/ NHBP motor wire not connected to 

PC Board

b. Connect MAV/ NHBP motor to PC Board 

two pin connection labeled DRIVE. Press 

NEXT and REGEN buttons for 3 seconds 

to resynchronize software with piston 

position or disconnect power supply 

from PC Board for 5 seconds and then 

reconnect.

c. MAV/ NHBP motor not fully engaged with 

reduction gears

c. Properly insert motor into casing, do not 

force into casing Press NEXT and REGEN 

buttons for 3 seconds to resynchronize 

software with piston position or disconnect 

power supply from PC Board for 5 

seconds and then reconnect.

d. Foreign matter built up on piston and stack 

assemblies creating friction and drag 

enough to time out motor

d. Replace piston and stack assemblies. 

Press NEXT and REGEN buttons for 3 

seconds to resynchronize software with 

piston position or disconnect power supply 

from PC Board for 5 seconds and then 

reconnect.

19. Err – 107, 

Err - 117 = MAV/ SEPS/ NHBP/ AUX MAV 

valve motor ran too short (stalled) while 

looking for proper park position

Motorized Alternating Valve = MAV

Separate Source = SEPS

No Hard Water Bypass = NHBP

Auxiliary MAV = AUX MAV

 

a. Foreign material is lodged in MAV/ NHBP 

valve

a. Open up MAV/ NHBP valve and check 

piston and seal/ stack assembly for 

foreign material. Press NEXT and REGEN 

buttons for 3 seconds to resynchronize 

software with piston position or disconnect 

power supply from PC Board for 5 

seconds and then reconnect.

b. Mechanical binding 

b. Check piston and seal/ stack assembly, 

check reduction gears, drive gear 

interface, and check MAV/ NHBP black 

drive pinion on motor for being jammed 

into motor body. Press NEXT and REGEN 

buttons for 3 seconds to resynchronize 

software with piston position or disconnect 

power supply from PC Board for 5 

seconds and then reconnect. 

Summary of Contents for IRONSOFT X- FACTOR Series

Page 1: ...rs of trouble free service When installed in accordance with the following instructions and if given reasonable care clear soft water will be the result For servicing and future inspection purposes pl...

Page 2: ...for each ppm iron for total compensated hardness Use the total compensated hardness number for hardness setting on page 8 Total Grains of Compensated Hardness per Day INSTALLATION DATE SERIAL NUMBER I...

Page 3: ...UALITY If sand or sediment is present in the water supply a sediment filter should be installed ahead of the water softener Your water softener has been designed to adequately reduce compensated hardn...

Page 4: ...s are glass filled Noryl or equivalent and the nuts and caps are glass filled polypropylene All seals are self lubricating EPDM to help prevent valve seizing after long periods of non use Internal o r...

Page 5: ...ical plumbing should be done in accordance to all local codes INSTALLATION INSTRUCTIONS 5 The drain connection may be made using either 5 8 polytube see below or a 3 4 female adapter The polytube inse...

Page 6: ...DF XCHANGE w w w docu track c o m C l i c k t o b u y N O W PDF XCHANGE w w w docu track c o m 6 The brine refill flow control assembly is installed in an easy to access refill elbow located on top of...

Page 7: ...salt level should be checked every couple of weeks to determine salt usage Keeping the brine tank salt level at least 1 2 full is recommended SANITIZING Use 2 oz of 5 unscented household chlorine blea...

Page 8: ...the total compensated hardness number from Page 2 Use the or buttons to set the hardness number The default is 20 with value ranges from 1 to 150 in 1 grain increments Press NEXT to go to step 3 Press...

Page 9: ...rn to previous digit Banner Text Set the banner text up to a maximum of 44 characters Use the or to select letters of the alphabet numbers ampersand or a space in the banner text Press NEXT to forward...

Page 10: ...Adaptor Input Voltage Hertz 120V AC 60 Hz AC Adaptor Output Voltage Current 12V AC 500 mA 3 Volt Lithium Coin Cell Battery type 2032 PC Board Relay Terminal Block DC Output Voltage 12V DC Relay Speci...

Page 11: ...Pipe Connector Assy for Model 7 FESLX 60 1 5 A4102 24V Replacement media for 7 FESLX 24 1 A4102 32V Replacement media for 7 FESLX 32 1 A4102 45V Replacement media for 7 FESLX 45 1 A4102 60V Replacemen...

Page 12: ...sh down to fully seat Battery replacement is 3 volt lithium coin cell type 2032 Correct Battery Orientation 1 2 3 5 6 4 X FACTOR FRONT COVER AND DRIVE ASSEMBLY After completing any valve maintenance i...

Page 13: ...etailed service instructions 1 2 3 4 5 INJECTOR CAP INJECTOR SCREEN INJECTOR PLUG AND O RING Drawing No Order No Description Qty 1 V3005 Spacer Stack Assembly 1 2 V3004 Drive Cap Assy 1 3 V3178LP Back...

Page 14: ...RITICAL OR HEALTH EFFECT APPLICATIONS The nut and caps are designed to be unscrewed or tightened by hand or with the service spanner wrench see page 16 If necessary a pliers can be used to unscrew the...

Page 15: ...wing No Order No Description Quantity 1 V3151 Nut 1 Quick Connect 2 2 V3150 Split Ring 2 3 V3105 O Ring 215 2 4 V3191 Vertical Adapter 2 INSTALLATION FITTING ASSEMBLIES 4 Water Flow Proper DLFC orient...

Page 16: ...tailed operation and service instructions Order No V3007 01 Description Fitting 1 PVC Solvent 90 Assembly Drawing No Order No Description Quantity 1 V3151 Nut 1 Quick Connect 2 2 V3150 Split Ring 2 3...

Page 17: ...Split Ring 2 3 V3105 O Ring 215 2 4 V3628 Ftg 3 4 Brass Shark Bite 2 1 1 4 NPT 1 BSPT 1 NPT 3 2 1 4 1 1 4 NPT 1 BSPT 1 NPT 1 3 2 4 CHANGE CHANGE R MAT LTR DATE BY LTR DATE TITLE DATE SCALE PART REV DW...

Page 18: ...PHONE NO 1 608 846 3010 C C Water Specialist 35 Water Softerner Cabinet CONFIG DWG R DWG CHANGE 1 OF 1 X XX X Units Inch Water Specialist CWS 18 Cabinet The Water Specialist CWS 18 C accepts 18 tall m...

Page 19: ...esistance is felt before latching then notches are not fully engaged the piston rod is not in hole the wires are jammed between the drive bracket and drive back plate or the gear is not engaging the d...

Page 20: ...n the drive cap assembly Continue to tighten the drive cap assembly using a screwdriver as a ratchet until the black o ring on the spacer stack assembly is no longer visible through the drain port Exc...

Page 21: ...not be used to clean the injector Scoring the injector or increasing the diameter of the hole could change the operating parameters of the injector Push the plug s and or injectors firmly in place re...

Page 22: ...ace meter f Defective PC Board f Replace PC Board 4 Control valve regenerates at wrong time of day a Power outage a Reset time of day If PC Board has battery back up present the battery may be deplete...

Page 23: ...leaking fixtures that may be exhausting capacity or system is undersized 10 Residual regenerant being delivered to service a Low water pressure a Check incoming water pressure water pressure must rem...

Page 24: ...supply from PC Board for 5 seconds and then reconnect c Missing reduction gears c Replace missing gears 15 Err 102 Control valve motor ran too short and was unable to find the next cycle position and...

Page 25: ...s NEXT and REGEN buttons for 3 seconds to resynchronize software with piston position or disconnect power supply from PC Board for 5 seconds and then reconnect Then re program valve to proper setting...

Page 26: ...PAGE 26 A DIVISION OF C B TOOL CO 1340 MANHEIM PIKE LANCASTER PA 17601 3196 TEL 717 397 3521 FAX 717 392 0266 www lancasterwatertreatment com E mail info lancasterpump com 5 17...

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