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The control valve, fitting and/or bypass are designed to 

accommodate  minor  plumbing  misalignments  but  are 

not  designed  to  support  the  weight  of  a  system  or  the 

plumbing.
Do not use Vaseline, oils, other hydrocarbon lubricants or 

spray silicone anywhere. A silicone lubricant may be used 

on black o-rings but is not necessary. 

Avoid any type of 

lubricants, including silicone, on the clear lip seals.

The  nuts  and  caps  are  designed  to  be  unscrewed  or 

tightened  by  hand  or  with  the  special  plastic  wrench 

(V3193). If necessary, pliers can be used to unscrew the 

nut or cap. Do not use a pipe wrench to tighten or loosen 

nuts or caps. Do not place a screw driver in the slots on 

caps and/or tap with a hammer.
Do not use pipe dope or other sealants on threads. Use 

Teflon tape on the threaded inlet, outlet and drain fittings. 

Teflon tape is not necessary on the nut connection or caps 

because of o-rings seals.
After  completing  any  valve  maintenance  involving  the 

drive  assembly  or  the  drive  cap  assembly  and  pistons, 

unplug power source jack from the printed circuit board 
(black wire) and plug back in or press and hold 

NEXT

  

and 

REGEN

 buttons for 3 seconds. This resets the electronics 

and establishes the service piston position. The display 

should flash the software version and then reset the valve 

to the service position.
Solder  joints  near  the  drain  must  be  done  prior  to 

connecting the drain line flow control fitting. Leave at least 

6” between the drain line control fitting and solder joints 

when  soldering  pipes  that  are  connected  on  the  drain 

line control fitting. Failure to do this could cause interior 

damage to the drain line flow control fitting.
When  assembling  the  installation  fitting  package  (inlet 

and outlet), connect the fitting to the plumbing system first 

and then attach the nut, split ring and o-ring. Heat from 

soldering or solvent cements may damage the nut, split 

ring  or  o-ring.  Solder  joints  should  be  cool  and  solvent 

cements should be set before installing the nut, split ring 

and  o-ring. Avoid  getting  primer  and  solvent  cement  on 

any part of the o-ring, split rings, bypass valve or control 

valve.
Install grounding strap on metal pipes.

This  water  softener  is  not  to  be  used  for  treating 

water that is microbiologically unsafe or of unknown 

quality without adequate disinfection before or after 

treatment.

GENERAL INSTALLATION 

AND SERVICE WARNINGS

PRE-INSTALLATION

REVIEW

WATER  QUALITY:

  If  sand  or  sediment  is  present  in 

the  water  supply,  a  sediment  filter  should  be  installed 

ahead  of  the  water  softener.  Your  water  softener  has 

been  designed  to  adequately  reduce  compensated 

hardness from levels up to 100 grains per gallon. Ferrous 

bicarbonate  (clear  water)  and/or  ferric  hydroxide  (red 

water)  iron  levels  up  to  10  ppm  can  also  be  reduced. 

Ferrous iron is dissolved in water and not visible to the 

eye in a freshly drawn sample. After standing in contact 

with air, the ferrous iron will become oxidized to the ferric 

state and start to precipitate as a reddish brown floc. It can 

be seen and may cause discolored water. In some cases, 

additional  treatment  equipment  may  be  needed  to  treat 

water having special characteristics, such as: excessive 

ferric  hydroxide  iron,  iron  bacteria,  low  pH,  tastes  and 

odors, etc. Consult your dealer if you have any questions. 

This  water  softener  is  not  to  be  used  for  treating 

water that is microbiologically unsafe or of unknown 

quality without adequate disinfection before or after 

treatment.

 

WATER PRESSURE: 

A minimum of 20 pounds of water 

pressure  (psi)  is  required  for  regeneration.  Maximum 

100 psi. CAUTION: the softener cannot be subject to a 

vacuum due to loss of pressure (such as a water main 

break or submersible well pump check valve failure).

WATER TEMPERATURE:

 The range of water temperature 

is 35°F to 100°F. DO NOT install any water softener with 

less than 10 feet of piping between its outlet and the inlet 

of a water heater. 

AMBIENT  TEMPERATURE: 

DO  NOT  locate  softener 

where  it  or  its  connections  (including  the  drain  and 

overflow lines) will ever be subject to room temperatures 

under 33°F.

ELECTRICITY:

 An uninterrupted 120 volt 60Hz source is 

required. 

Make  sure  electrical  source  is  not  on  a  timer 

or  switch.

 All  electrical  connections  must  be  connected 

according  to  local  codes. The  plug-in  transformer  is  for 

dry locations only. Surge protection is recommended with 

all electrical connections.

DRAIN:

 All plumbing should be done in accordance with 

local  plumbing  codes.  The  distance  between  the  drain 

and  the  water  softener  should  be  as  short  as  possible. 

The pipe size for the drain line should be a minimum of 

1/2” (inside diameter of pipe). 

SOFTENING: 

It  is  recommended  that  the  softener  be 

installed to soften both the hot and cold water supply. A 

separate hard water faucet may be plumbed for drinking 

purposes  if  desired.  Outside  faucets  should  be  left  on 

hard water.

BYPASS: 

A  bypass  valve  (optional  accessory)  should 

be installed so that water will be available if it should be 

necessary to shut off the pressure in order to service the 

softener.

Summary of Contents for IRONSOFT X- FACTOR Series

Page 1: ...rs of trouble free service When installed in accordance with the following instructions and if given reasonable care clear soft water will be the result For servicing and future inspection purposes pl...

Page 2: ...for each ppm iron for total compensated hardness Use the total compensated hardness number for hardness setting on page 8 Total Grains of Compensated Hardness per Day INSTALLATION DATE SERIAL NUMBER I...

Page 3: ...UALITY If sand or sediment is present in the water supply a sediment filter should be installed ahead of the water softener Your water softener has been designed to adequately reduce compensated hardn...

Page 4: ...s are glass filled Noryl or equivalent and the nuts and caps are glass filled polypropylene All seals are self lubricating EPDM to help prevent valve seizing after long periods of non use Internal o r...

Page 5: ...ical plumbing should be done in accordance to all local codes INSTALLATION INSTRUCTIONS 5 The drain connection may be made using either 5 8 polytube see below or a 3 4 female adapter The polytube inse...

Page 6: ...DF XCHANGE w w w docu track c o m C l i c k t o b u y N O W PDF XCHANGE w w w docu track c o m 6 The brine refill flow control assembly is installed in an easy to access refill elbow located on top of...

Page 7: ...salt level should be checked every couple of weeks to determine salt usage Keeping the brine tank salt level at least 1 2 full is recommended SANITIZING Use 2 oz of 5 unscented household chlorine blea...

Page 8: ...the total compensated hardness number from Page 2 Use the or buttons to set the hardness number The default is 20 with value ranges from 1 to 150 in 1 grain increments Press NEXT to go to step 3 Press...

Page 9: ...rn to previous digit Banner Text Set the banner text up to a maximum of 44 characters Use the or to select letters of the alphabet numbers ampersand or a space in the banner text Press NEXT to forward...

Page 10: ...Adaptor Input Voltage Hertz 120V AC 60 Hz AC Adaptor Output Voltage Current 12V AC 500 mA 3 Volt Lithium Coin Cell Battery type 2032 PC Board Relay Terminal Block DC Output Voltage 12V DC Relay Speci...

Page 11: ...Pipe Connector Assy for Model 7 FESLX 60 1 5 A4102 24V Replacement media for 7 FESLX 24 1 A4102 32V Replacement media for 7 FESLX 32 1 A4102 45V Replacement media for 7 FESLX 45 1 A4102 60V Replacemen...

Page 12: ...sh down to fully seat Battery replacement is 3 volt lithium coin cell type 2032 Correct Battery Orientation 1 2 3 5 6 4 X FACTOR FRONT COVER AND DRIVE ASSEMBLY After completing any valve maintenance i...

Page 13: ...etailed service instructions 1 2 3 4 5 INJECTOR CAP INJECTOR SCREEN INJECTOR PLUG AND O RING Drawing No Order No Description Qty 1 V3005 Spacer Stack Assembly 1 2 V3004 Drive Cap Assy 1 3 V3178LP Back...

Page 14: ...RITICAL OR HEALTH EFFECT APPLICATIONS The nut and caps are designed to be unscrewed or tightened by hand or with the service spanner wrench see page 16 If necessary a pliers can be used to unscrew the...

Page 15: ...wing No Order No Description Quantity 1 V3151 Nut 1 Quick Connect 2 2 V3150 Split Ring 2 3 V3105 O Ring 215 2 4 V3191 Vertical Adapter 2 INSTALLATION FITTING ASSEMBLIES 4 Water Flow Proper DLFC orient...

Page 16: ...tailed operation and service instructions Order No V3007 01 Description Fitting 1 PVC Solvent 90 Assembly Drawing No Order No Description Quantity 1 V3151 Nut 1 Quick Connect 2 2 V3150 Split Ring 2 3...

Page 17: ...Split Ring 2 3 V3105 O Ring 215 2 4 V3628 Ftg 3 4 Brass Shark Bite 2 1 1 4 NPT 1 BSPT 1 NPT 3 2 1 4 1 1 4 NPT 1 BSPT 1 NPT 1 3 2 4 CHANGE CHANGE R MAT LTR DATE BY LTR DATE TITLE DATE SCALE PART REV DW...

Page 18: ...PHONE NO 1 608 846 3010 C C Water Specialist 35 Water Softerner Cabinet CONFIG DWG R DWG CHANGE 1 OF 1 X XX X Units Inch Water Specialist CWS 18 Cabinet The Water Specialist CWS 18 C accepts 18 tall m...

Page 19: ...esistance is felt before latching then notches are not fully engaged the piston rod is not in hole the wires are jammed between the drive bracket and drive back plate or the gear is not engaging the d...

Page 20: ...n the drive cap assembly Continue to tighten the drive cap assembly using a screwdriver as a ratchet until the black o ring on the spacer stack assembly is no longer visible through the drain port Exc...

Page 21: ...not be used to clean the injector Scoring the injector or increasing the diameter of the hole could change the operating parameters of the injector Push the plug s and or injectors firmly in place re...

Page 22: ...ace meter f Defective PC Board f Replace PC Board 4 Control valve regenerates at wrong time of day a Power outage a Reset time of day If PC Board has battery back up present the battery may be deplete...

Page 23: ...leaking fixtures that may be exhausting capacity or system is undersized 10 Residual regenerant being delivered to service a Low water pressure a Check incoming water pressure water pressure must rem...

Page 24: ...supply from PC Board for 5 seconds and then reconnect c Missing reduction gears c Replace missing gears 15 Err 102 Control valve motor ran too short and was unable to find the next cycle position and...

Page 25: ...s NEXT and REGEN buttons for 3 seconds to resynchronize software with piston position or disconnect power supply from PC Board for 5 seconds and then reconnect Then re program valve to proper setting...

Page 26: ...PAGE 26 A DIVISION OF C B TOOL CO 1340 MANHEIM PIKE LANCASTER PA 17601 3196 TEL 717 397 3521 FAX 717 392 0266 www lancasterwatertreatment com E mail info lancasterpump com 5 17...

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