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PAGE 6

WATER SOFTENER

PRESSURE

TANK

BYPASS PLUMBING

RECOMMENDED

IF

OPTIONAL BP2000

BYPASS VALVE

IS NOT USED.

BRINE TANK

FROM

WELL PUMP

MINIMUM 10 FEET

BETWEEN

WATER SOFTENER OUTLET

AND

WATER HEATER INLET

WATER SOFTENER

BYPASS PLUMBING

RECOMMENDED

IF

OPTIONAL BP2000

BYPASS VALVE

IS NOT USED.

TO

DRAIN

TO

OUTSIDE

TAP

BRINE TANK

WATER

HEATER

DRAIN LINE

AIR GAP

ADAPTER

FROM

WATER MAIN

COLD

HOT

MINIMUM 10 FEET

BETWEEN

WATER SOFTENER OUTLET

AND

WATER HEATER INLET

LOCATE WATER SOFTENER

AS CLOSE AS POSSIBLE

TO BRINE TANK.

A SIX FOOT LENGTH OF 3/8" O.D.

BRINE LINE POLYTUBE

SUPPLIED WITH BRINE TANK.

OVERFLOW GRAVITY DRAIN - ONLY USED IN CASE OF MALFUNCTION IN THE BRINE SHUTOFF. DO NOT CONNECT TO CONTROL VALVE DRAIN LINE.

IF UNIT IS INSTALLED WHERE OVERFLOW COULD CAUSE WATER DAMAGE, CONNECT TUBING AND RUN TO FLOOR DRAIN. DO NOT RUN TUBING ABOVE OVERFLOW HEIGHT.

WELL WATER

INSTALLATION

CITY WATER

INSTALLATION

WATER

METER

TO

DRAIN

TO

OUTSIDE

TAP

WATER

HEATER

DRAIN LINE

AIR GAP

ADAPTER

COLD

HOT

LOCATE WATER SOFTENER

AS CLOSE AS POSSIBLE

TO BRINE TANK.

A SIX FOOT LENGTH OF 3/8" O.D.

BRINE LINE POLYTUBE

SUPPLIED WITH BRINE TANK.

LOCATE WATER SOFTENER CLOSE TO A DRAIN.

AVOID OVERHEAD DRAIN LINES IF POSSIBLE TO

PREVENT BACK PRESSURE ON BRINE INJECTOR.

IF OVERHEAD DRAIN LINE IS USED AND EXCEEDS

5 FEET ABOVE CONNECTION ON CONTROL VALVE

OR

IF DRAIN LINE EXCEEDS 20 FEET IN LENGTH,

DRAIN LINE PIPE SIZE SHOULD BE MINIMUM 3/4".

OVERFLOW GRAVITY DRAIN - ONLY USED IN CASE OF MALFUNCTION IN THE BRINE SHUTOFF. DO NOT CONNECT TO CONTROL VALVE DRAIN LINE.

IF UNIT IS INSTALLED WHERE OVERFLOW COULD CAUSE WATER DAMAGE, CONNECT TUBING AND RUN TO FLOOR DRAIN. DO NOT RUN TUBING ABOVE OVERFLOW HEIGHT.

LOCATE WATER SOFTENER CLOSE TO A DRAIN.

AVOID OVERHEAD DRAIN LINES IF POSSIBLE TO

PREVENT BACK PRESSURE ON BRINE INJECTOR.

IF OVERHEAD DRAIN LINE IS USED AND EXCEEDS

5 FEET ABOVE CONNECTION ON CONTROL VALVE

OR

IF DRAIN LINE EXCEEDS 20 FEET IN LENGTH,

DRAIN LINE PIPE SIZE SHOULD BE MINIMUM 3/4".

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6. The brine refill flow control assembly is installed in an easy to access refill 

elbow  located  on  top  of  the  control  valve.  The  refill  flow  control  assembly  is 

attached to the control valve with a locking clip. The locking clip allows the elbow 

to rotate 270 degrees so the outlet can be oriented towards the brine tank.

7.  Connect  the  brine  line  polytubing  found  with  the  brine  tank  to  the  brine 

connection on the control valve. The control valve has a standard refill elbow 

to which a 3/8” flexible tube can be connected, see

 

below. One polytube insert 

is  shipped  on  the  brine  line  elbow’s  locking  clip.  Remove  this  white  polytube 

insert and replace the locking clip. The second polytube insert is taped to the 

top of the brine well cap in the brine tank. Press the polytube inserts into each 

end of the provided brine tubing, press the polytube with insert into the nut on 

the brine fitting. Tighten nut securely to create a pressure tight connection. The 

nut, gripper and retainer sleeve is a three-piece assembly that can come apart 

from the elbow body. Parts must be reassembled exactly as shown to function 

properly.  If  the  nut  is  completely  removed  from  the  body,  slip  the  nut,  plastic 

gripper and retainer sleeve on to the tube then tighten on to the fitting. Make sure 

the floor is clean beneath the brine tank and that it is level and smooth. Install 

brine tubing to the brine tank using the above instructions.

BRINE LINE FITTING CONNECTIONS

DRAIN LINE FITTING CONNECTION USING 5/8" POLY TUBE

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POLYTUBE

8. A 1/2” (inside diameter, not provided) gravity drain line should be connected 

to the overflow fitting on the side of the brine tank. This overflow is in case of a 

malfunction in the brine shut off. If the unit is installed where water may flow in the 

event of an overflow and cause water damage, connect a length of flexible tubing 

and run to a drain below the level of the overflow. 

(Do not connect the tubing to 

the drain line on the control valve. Do not run tubing above overflow height 

at any point.)

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Summary of Contents for IRONSOFT X- FACTOR Series

Page 1: ...rs of trouble free service When installed in accordance with the following instructions and if given reasonable care clear soft water will be the result For servicing and future inspection purposes pl...

Page 2: ...for each ppm iron for total compensated hardness Use the total compensated hardness number for hardness setting on page 8 Total Grains of Compensated Hardness per Day INSTALLATION DATE SERIAL NUMBER I...

Page 3: ...UALITY If sand or sediment is present in the water supply a sediment filter should be installed ahead of the water softener Your water softener has been designed to adequately reduce compensated hardn...

Page 4: ...s are glass filled Noryl or equivalent and the nuts and caps are glass filled polypropylene All seals are self lubricating EPDM to help prevent valve seizing after long periods of non use Internal o r...

Page 5: ...ical plumbing should be done in accordance to all local codes INSTALLATION INSTRUCTIONS 5 The drain connection may be made using either 5 8 polytube see below or a 3 4 female adapter The polytube inse...

Page 6: ...DF XCHANGE w w w docu track c o m C l i c k t o b u y N O W PDF XCHANGE w w w docu track c o m 6 The brine refill flow control assembly is installed in an easy to access refill elbow located on top of...

Page 7: ...salt level should be checked every couple of weeks to determine salt usage Keeping the brine tank salt level at least 1 2 full is recommended SANITIZING Use 2 oz of 5 unscented household chlorine blea...

Page 8: ...the total compensated hardness number from Page 2 Use the or buttons to set the hardness number The default is 20 with value ranges from 1 to 150 in 1 grain increments Press NEXT to go to step 3 Press...

Page 9: ...rn to previous digit Banner Text Set the banner text up to a maximum of 44 characters Use the or to select letters of the alphabet numbers ampersand or a space in the banner text Press NEXT to forward...

Page 10: ...Adaptor Input Voltage Hertz 120V AC 60 Hz AC Adaptor Output Voltage Current 12V AC 500 mA 3 Volt Lithium Coin Cell Battery type 2032 PC Board Relay Terminal Block DC Output Voltage 12V DC Relay Speci...

Page 11: ...Pipe Connector Assy for Model 7 FESLX 60 1 5 A4102 24V Replacement media for 7 FESLX 24 1 A4102 32V Replacement media for 7 FESLX 32 1 A4102 45V Replacement media for 7 FESLX 45 1 A4102 60V Replacemen...

Page 12: ...sh down to fully seat Battery replacement is 3 volt lithium coin cell type 2032 Correct Battery Orientation 1 2 3 5 6 4 X FACTOR FRONT COVER AND DRIVE ASSEMBLY After completing any valve maintenance i...

Page 13: ...etailed service instructions 1 2 3 4 5 INJECTOR CAP INJECTOR SCREEN INJECTOR PLUG AND O RING Drawing No Order No Description Qty 1 V3005 Spacer Stack Assembly 1 2 V3004 Drive Cap Assy 1 3 V3178LP Back...

Page 14: ...RITICAL OR HEALTH EFFECT APPLICATIONS The nut and caps are designed to be unscrewed or tightened by hand or with the service spanner wrench see page 16 If necessary a pliers can be used to unscrew the...

Page 15: ...wing No Order No Description Quantity 1 V3151 Nut 1 Quick Connect 2 2 V3150 Split Ring 2 3 V3105 O Ring 215 2 4 V3191 Vertical Adapter 2 INSTALLATION FITTING ASSEMBLIES 4 Water Flow Proper DLFC orient...

Page 16: ...tailed operation and service instructions Order No V3007 01 Description Fitting 1 PVC Solvent 90 Assembly Drawing No Order No Description Quantity 1 V3151 Nut 1 Quick Connect 2 2 V3150 Split Ring 2 3...

Page 17: ...Split Ring 2 3 V3105 O Ring 215 2 4 V3628 Ftg 3 4 Brass Shark Bite 2 1 1 4 NPT 1 BSPT 1 NPT 3 2 1 4 1 1 4 NPT 1 BSPT 1 NPT 1 3 2 4 CHANGE CHANGE R MAT LTR DATE BY LTR DATE TITLE DATE SCALE PART REV DW...

Page 18: ...PHONE NO 1 608 846 3010 C C Water Specialist 35 Water Softerner Cabinet CONFIG DWG R DWG CHANGE 1 OF 1 X XX X Units Inch Water Specialist CWS 18 Cabinet The Water Specialist CWS 18 C accepts 18 tall m...

Page 19: ...esistance is felt before latching then notches are not fully engaged the piston rod is not in hole the wires are jammed between the drive bracket and drive back plate or the gear is not engaging the d...

Page 20: ...n the drive cap assembly Continue to tighten the drive cap assembly using a screwdriver as a ratchet until the black o ring on the spacer stack assembly is no longer visible through the drain port Exc...

Page 21: ...not be used to clean the injector Scoring the injector or increasing the diameter of the hole could change the operating parameters of the injector Push the plug s and or injectors firmly in place re...

Page 22: ...ace meter f Defective PC Board f Replace PC Board 4 Control valve regenerates at wrong time of day a Power outage a Reset time of day If PC Board has battery back up present the battery may be deplete...

Page 23: ...leaking fixtures that may be exhausting capacity or system is undersized 10 Residual regenerant being delivered to service a Low water pressure a Check incoming water pressure water pressure must rem...

Page 24: ...supply from PC Board for 5 seconds and then reconnect c Missing reduction gears c Replace missing gears 15 Err 102 Control valve motor ran too short and was unable to find the next cycle position and...

Page 25: ...s NEXT and REGEN buttons for 3 seconds to resynchronize software with piston position or disconnect power supply from PC Board for 5 seconds and then reconnect Then re program valve to proper setting...

Page 26: ...PAGE 26 A DIVISION OF C B TOOL CO 1340 MANHEIM PIKE LANCASTER PA 17601 3196 TEL 717 397 3521 FAX 717 392 0266 www lancasterwatertreatment com E mail info lancasterpump com 5 17...

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