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PAGE 7

Do not add salt to the brine tank yet. Do not plug the transformer into the receptacle yet. Make sure inlet and outlet valves are to their 

closed positions. If using optional bypass, place in bypass position. Turn on main water supply. Open a cold water faucet. This will 

clear the line of any debris (solder, pipe dope, etc.) that may be in the line. Let water run at faucet for a couple minutes, or until clear.

SLOWLY 

turn  the bypass to 

NORMAL OPERATION MODE

 (figure 1) 

and allow the softener to fill with water. When water is once 

again seen at the opened cold water faucet, turn off water faucet and place the bypass valve in 

BYPASS OPERATION 

(figure 2)

 

Manually add 1 ½  gallons of water to the brine tank. Now plug the transformer into a 120 volt receptacle (be certain the receptacle is 

uninterrupted). Within 5 seconds the control display and buttons will illuminate and the time of day screen will appear.

• 

 Press and hold the 

REGEN

 button for approximately 5 seconds until the motor starts.

• 

 Wait until display reads 

FILL

 and numbers start counting down.

• 

 Momentarily press 

REGEN

 again. Valve is now in the 

SOFTENING

 position.

• 

 Momentarily press 

REGEN

 again. Valve is now in the 

BACKWASH 

position.

• 

 Momentarily press 

REGEN

 again. Valve is now in the 

REGENERANT DRAW

 position.

• 

 Momentarily press 

REGEN

 again. Valve is now in the 

AIR RELEASE

 position.

• 

 Momentarily press 

REGEN

 again. Valve is  now in the second 

BACKWASH 

position.

If using optional bypass 

SLOWLY

 turn bypass valve to 

DIAGNOSTIC

 position (

See figure 3 on page 4

) or slowly open inlet valve to 

allow water to slowly enter softener.

When water is flowing steadily to drain without the presence of air, momentarily press 

REGEN

 again. Display will read 

RINSE

. Open the 

outlet valve of the softener, or if using optional bypass place to 

NORMAL OPERATION  MODE

 (

see figure 1 on page  4

). Allow control 

to finish the 

RINSE 

cycle. Allow the control to automatically advance to the 

SOFTENING

 position. Now load the brine tank with salt. 

Solar Salt is recommended. The brine tank salt level should be checked every couple of weeks to determine salt usage. Keeping the 

brine tank salt level at least 1/2 full is recommended.

SANITIZING

:

 Use 2 oz. of 5 ¼% unscented household chlorine bleach for each cubic foot of resin. Pour bleach directly into the 4” 

diameter white brine well located inside the brine tank. Press and hold the 

REGEN

 for 5 - 6 seconds until the motor starts running. Allow 

system to complete the regeneration automatically. Check for other local and state codes which may also specify sanitation methods.

Note: The first step of the regeneration process is to fill the brine tank with the proper amount of water. The brine tank will 

only have a very slight amount of water in it after the regeneration cycles are completed.

PLACING SOFTENER INTO SERVICE

GENERAL OPERATION

WATER SOFTENER

PRESSURE

TANK

BYPASS PLUMBING

RECOMMENDED

IF

OPTIONAL BP2000

BYPASS VALVE

IS NOT USED.

BRINE TANK

FROM

WELL PUMP

MINIMUM 10 FEET

BETWEEN

WATER SOFTENER OUTLET

AND

WATER HEATER INLET

WATER SOFTENER

BYPASS PLUMBING

RECOMMENDED

IF

OPTIONAL BP2000

BYPASS VALVE

IS NOT USED.

TO

DRAIN

TO

OUTSIDE

TAP

BRINE TANK

WATER

HEATER

DRAIN LINE

AIR GAP

ADAPTER

FROM

WATER MAIN

COLD

HOT

MINIMUM 10 FEET

BETWEEN

WATER SOFTENER OUTLET

AND

WATER HEATER INLET

LOCATE WATER SOFTENER

AS CLOSE AS POSSIBLE

TO BRINE TANK.

A SIX FOOT LENGTH OF 3/8" O.D.

BRINE LINE POLYTUBE

SUPPLIED WITH BRINE TANK.

OVERFLOW GRAVITY DRAIN - ONLY USED IN CASE OF MALFUNCTION IN THE BRINE SHUTOFF. DO NOT CONNECT TO CONTROL VALVE DRAIN LINE.

IF UNIT IS INSTALLED WHERE OVERFLOW COULD CAUSE WATER DAMAGE, CONNECT TUBING AND RUN TO FLOOR DRAIN. DO NOT RUN TUBING ABOVE OVERFLOW HEIGHT.

WELL WATER

INSTALLATION

CITY WATER

INSTALLATION

WATER

METER

TO

DRAIN

TO

OUTSIDE

TAP

WATER

HEATER

DRAIN LINE

AIR GAP

ADAPTER

COLD

HOT

LOCATE WATER SOFTENER

AS CLOSE AS POSSIBLE

TO BRINE TANK.

A SIX FOOT LENGTH OF 3/8" O.D.

BRINE LINE POLYTUBE

SUPPLIED WITH BRINE TANK.

LOCATE WATER SOFTENER CLOSE TO A DRAIN.

AVOID OVERHEAD DRAIN LINES IF POSSIBLE TO

PREVENT BACK PRESSURE ON BRINE INJECTOR.

IF OVERHEAD DRAIN LINE IS USED AND EXCEEDS

5 FEET ABOVE CONNECTION ON CONTROL VALVE

OR

IF DRAIN LINE EXCEEDS 20 FEET IN LENGTH,

DRAIN LINE PIPE SIZE SHOULD BE MINIMUM 3/4".

OVERFLOW GRAVITY DRAIN - ONLY USED IN CASE OF MALFUNCTION IN THE BRINE SHUTOFF. DO NOT CONNECT TO CONTROL VALVE DRAIN LINE.

IF UNIT IS INSTALLED WHERE OVERFLOW COULD CAUSE WATER DAMAGE, CONNECT TUBING AND RUN TO FLOOR DRAIN. DO NOT RUN TUBING ABOVE OVERFLOW HEIGHT.

LOCATE WATER SOFTENER CLOSE TO A DRAIN.

AVOID OVERHEAD DRAIN LINES IF POSSIBLE TO

PREVENT BACK PRESSURE ON BRINE INJECTOR.

IF OVERHEAD DRAIN LINE IS USED AND EXCEEDS

5 FEET ABOVE CONNECTION ON CONTROL VALVE

OR

IF DRAIN LINE EXCEEDS 20 FEET IN LENGTH,

DRAIN LINE PIPE SIZE SHOULD BE MINIMUM 3/4".

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User Displays

When the system is in normal service mode, one of up to five 

available User Displays will be shown. Pressing 

NEXT

 will 

alternate between the following displays:

 

• Current time of day

 

• Treated water flow rate

 

• Service contact name and phone number (if entered)

 

• Remaining Capacity of treated water available

 

• Remaining days to regeneration (if Day Override is

    

programmed)

Pressing the 

 button while in the Capacity Remaining or 

Days Remaining displays will decrease the capacity remaining 

in ten gallon increments or the days remaining in one day 

increments. 

To clear the Service Call reminder

, press the 

 and 

  

buttons simultaneously while the number and banner text 

screen is displayed.

If the system has called for a regeneration that will occur at 

the preset time of regeneration, the words REGEN TODAY will 

alternate with the header on the display. 

Utilizing the control valve’s built-in water meter, a water drop 

flashes on the display when water is being treated (i.e. water is 

flowing through the system).

Drop will flash while water 

is being treated.

NEXT

NEXT

NEXT

Contact Screen

NEXT

Note: As an energy saving feature, the control will automatically turn off all SOLID BLUE or SOLID GREEN display 

illumination and keypad illumination after about 5 minutes of the last keypad button push. Any further keypad touch will 

cause the re-illumination of the display and keypad, and re-activate keypad control.

Summary of Contents for IRONSOFT X- FACTOR Series

Page 1: ...rs of trouble free service When installed in accordance with the following instructions and if given reasonable care clear soft water will be the result For servicing and future inspection purposes pl...

Page 2: ...for each ppm iron for total compensated hardness Use the total compensated hardness number for hardness setting on page 8 Total Grains of Compensated Hardness per Day INSTALLATION DATE SERIAL NUMBER I...

Page 3: ...UALITY If sand or sediment is present in the water supply a sediment filter should be installed ahead of the water softener Your water softener has been designed to adequately reduce compensated hardn...

Page 4: ...s are glass filled Noryl or equivalent and the nuts and caps are glass filled polypropylene All seals are self lubricating EPDM to help prevent valve seizing after long periods of non use Internal o r...

Page 5: ...ical plumbing should be done in accordance to all local codes INSTALLATION INSTRUCTIONS 5 The drain connection may be made using either 5 8 polytube see below or a 3 4 female adapter The polytube inse...

Page 6: ...DF XCHANGE w w w docu track c o m C l i c k t o b u y N O W PDF XCHANGE w w w docu track c o m 6 The brine refill flow control assembly is installed in an easy to access refill elbow located on top of...

Page 7: ...salt level should be checked every couple of weeks to determine salt usage Keeping the brine tank salt level at least 1 2 full is recommended SANITIZING Use 2 oz of 5 unscented household chlorine blea...

Page 8: ...the total compensated hardness number from Page 2 Use the or buttons to set the hardness number The default is 20 with value ranges from 1 to 150 in 1 grain increments Press NEXT to go to step 3 Press...

Page 9: ...rn to previous digit Banner Text Set the banner text up to a maximum of 44 characters Use the or to select letters of the alphabet numbers ampersand or a space in the banner text Press NEXT to forward...

Page 10: ...Adaptor Input Voltage Hertz 120V AC 60 Hz AC Adaptor Output Voltage Current 12V AC 500 mA 3 Volt Lithium Coin Cell Battery type 2032 PC Board Relay Terminal Block DC Output Voltage 12V DC Relay Speci...

Page 11: ...Pipe Connector Assy for Model 7 FESLX 60 1 5 A4102 24V Replacement media for 7 FESLX 24 1 A4102 32V Replacement media for 7 FESLX 32 1 A4102 45V Replacement media for 7 FESLX 45 1 A4102 60V Replacemen...

Page 12: ...sh down to fully seat Battery replacement is 3 volt lithium coin cell type 2032 Correct Battery Orientation 1 2 3 5 6 4 X FACTOR FRONT COVER AND DRIVE ASSEMBLY After completing any valve maintenance i...

Page 13: ...etailed service instructions 1 2 3 4 5 INJECTOR CAP INJECTOR SCREEN INJECTOR PLUG AND O RING Drawing No Order No Description Qty 1 V3005 Spacer Stack Assembly 1 2 V3004 Drive Cap Assy 1 3 V3178LP Back...

Page 14: ...RITICAL OR HEALTH EFFECT APPLICATIONS The nut and caps are designed to be unscrewed or tightened by hand or with the service spanner wrench see page 16 If necessary a pliers can be used to unscrew the...

Page 15: ...wing No Order No Description Quantity 1 V3151 Nut 1 Quick Connect 2 2 V3150 Split Ring 2 3 V3105 O Ring 215 2 4 V3191 Vertical Adapter 2 INSTALLATION FITTING ASSEMBLIES 4 Water Flow Proper DLFC orient...

Page 16: ...tailed operation and service instructions Order No V3007 01 Description Fitting 1 PVC Solvent 90 Assembly Drawing No Order No Description Quantity 1 V3151 Nut 1 Quick Connect 2 2 V3150 Split Ring 2 3...

Page 17: ...Split Ring 2 3 V3105 O Ring 215 2 4 V3628 Ftg 3 4 Brass Shark Bite 2 1 1 4 NPT 1 BSPT 1 NPT 3 2 1 4 1 1 4 NPT 1 BSPT 1 NPT 1 3 2 4 CHANGE CHANGE R MAT LTR DATE BY LTR DATE TITLE DATE SCALE PART REV DW...

Page 18: ...PHONE NO 1 608 846 3010 C C Water Specialist 35 Water Softerner Cabinet CONFIG DWG R DWG CHANGE 1 OF 1 X XX X Units Inch Water Specialist CWS 18 Cabinet The Water Specialist CWS 18 C accepts 18 tall m...

Page 19: ...esistance is felt before latching then notches are not fully engaged the piston rod is not in hole the wires are jammed between the drive bracket and drive back plate or the gear is not engaging the d...

Page 20: ...n the drive cap assembly Continue to tighten the drive cap assembly using a screwdriver as a ratchet until the black o ring on the spacer stack assembly is no longer visible through the drain port Exc...

Page 21: ...not be used to clean the injector Scoring the injector or increasing the diameter of the hole could change the operating parameters of the injector Push the plug s and or injectors firmly in place re...

Page 22: ...ace meter f Defective PC Board f Replace PC Board 4 Control valve regenerates at wrong time of day a Power outage a Reset time of day If PC Board has battery back up present the battery may be deplete...

Page 23: ...leaking fixtures that may be exhausting capacity or system is undersized 10 Residual regenerant being delivered to service a Low water pressure a Check incoming water pressure water pressure must rem...

Page 24: ...supply from PC Board for 5 seconds and then reconnect c Missing reduction gears c Replace missing gears 15 Err 102 Control valve motor ran too short and was unable to find the next cycle position and...

Page 25: ...s NEXT and REGEN buttons for 3 seconds to resynchronize software with piston position or disconnect power supply from PC Board for 5 seconds and then reconnect Then re program valve to proper setting...

Page 26: ...PAGE 26 A DIVISION OF C B TOOL CO 1340 MANHEIM PIKE LANCASTER PA 17601 3196 TEL 717 397 3521 FAX 717 392 0266 www lancasterwatertreatment com E mail info lancasterpump com 5 17...

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