lancer 28-0586/07, Operation Manual

Page 1: ...R QUALIFIED INSTALLER ONLY Minute Maid Juice Dispenser Operation Manual PN 28 0586 07 Lancer is the registered trademark of Lancer 2014 by Lancer all rights reserved MMJ 2 MMJ 4 2 Valve 85 3322 Two Va...

Page 2: ...ION 11 1 1 SELECTING A LOCATION FOR THE DISPENSER 11 1 2 UNPACKING 11 1 3 FILLING THE DISPENSER WITH WATER 11 1 4 ALTERNATE METHOD SIGHT TUBE 4 VALVE ONLY 12 1 5 CONNECTING THE WATER SUPPLY 12 1 6 ELE...

Page 3: ...WRAPPER REMOVAL REPLACEMENT 27 7 TROUBLESHOOTING 28 7 1 REFRIGERATION SYSTEM 28 7 2 RESET TO FACTORY DEFAULTS 28 7 3 TROUBLESHOOTING GUIDE 29 8 DISPENSER DISPOSAL 29 9 ILLUSTRATIONS PARTS LISTINGS WIR...

Page 4: ...t 10 0 pounds 2 0 pounds 4 54 kg ice bank weight 4 5 gallon 17 0 liter water bath capacity WEIGHT Shipping 125 lbs 56 7 kg Empty 112 lbs 50 8 kg Operating 160 lbs 72 6 kg FITTINGS Plain water inlet 3...

Page 5: ...using R134 A refrigerant 21 0 pounds 2 0 pounds 9 55 kg ice bank weight 6 5 gallon 24 6 liter water bath capacity WEIGHT Shipping 170 lbs 77 3 kg Empty 140 lbs 109 1 kg Operating 305 lbs 138 6 kg FITT...

Page 6: ...level Heating and air conditioning ducts Grounded electrical outlet Enough space to install the dispenser Include space for a top mounted ice machine if necessary Does the top mounted ice machine hav...

Page 7: ...r los ni os sin supervisi n Esta unidad no ha sido dise ada para suministrar productos l cteos La temperatura ambiente operativa m nima m xima para el dispensador es de 40 F a 75 F 4 C a 41 C No opere...

Page 8: ...ador de corriente o sistema de proteccion similar 4 Hay una demora de 5 minutos que evita que el compresor y el abanico del condensador arranquen hasta pasado ese tiempo Si hay algun corte en la corri...

Page 9: ...e de l nea al transformador primario desconecte siempre la alimentaci n el ctrica a la unidad para evitar lesiones personales antes de tratar de realizar tareas de mantenimiento El disyuntor de sobrec...

Page 10: ...tes El suministro de agua debe estar protegido por una separaci n de aire un dispositivo de prevenci n del contraflujo situado antes del sistema de inyecci n de CO2 u otro m todo aprobado para cumplir...

Page 11: ...TS FIXER SUR LES PATTES FOURNIES OU SCELLER AU COMPTOIR L AIDE DE SCELLANT DE SILICONE R SISTANT AUX VARIATIONS DE TEMP RATURE L AIR DU CONDENSATEUR EST TIR VERS L ARRI RE ET VACU PAR LE DESSUS 1 2 UN...

Page 12: ...rings on the fitting and insert into the 1 4 turn shutoff valve and secure with sliding clip On installations going through the back of the wrapper remove the cover plate on the back of the dispenser...

Page 13: ...A REDUCIR EL RIESGO DE DESCARGA EL CTRICA ESTE APARATO EST EQUIPADO CON UN CABLE QUE TIENE UN TIERRA DEL EQUIPO DE ENCHUFE EL ENCHUFE DEBE CONECTARSE A UN TOMACORRIENTE ADECUADO QUE EST INSTALADO Y CO...

Page 14: ...NE SEMBLE PAS TRE MIS LA TERRE DE LA MANI RE APPROPRI E NE JAMAIS MODIFIER LA FICHE FOURNIE AVEC L APPAREIL SI ELLE NE S INS RE PAS DANS LA PRISE DEMANDER UN LECTRICIEN QUALIFI D INSTALLER UNE PRISE...

Page 15: ...dispensed ONLY DISPLAY SO When sold out is detected the operator is notified but product can still be dispensed DISABLE ALL unit overrides and ignores when a sold out is detected 3 OPERATING INSTRUCTI...

Page 16: ...til product is visible in the stream The dispenser is ready to operate 3 5 SOLD OUT OPERATIONS When the display shows SOLD OUT or CHANGE PACKAGE follow the loading procedures to change the package Pri...

Page 17: ...e target is the same as water only level in that was measured in Step B If within 5 ml return to operation E If finished product volume does not qual water volume adjust the ratio by pushing and butto...

Page 18: ...the fill volume for the remaining valves Since the volume setting are unique to each valve each valve can have four different dispense volumes For example Lemonade in valve position one could have a...

Page 19: ...N ON ANY CIRCUIT BOARDS INSURE ALL SANITIZING SOLUTION IS REMOVED FROM THE SYSTEM WARNING IF A POWDER SANITIZER IS USED DISSOLVE IT THOROUGHLY WITH HOT WATER PRIOR TO ADDING TO THE SYRUP SYSTEM ENSURE...

Page 20: ...gerate D Remove Nozzles E Wash thoroughly with cleaning solution CAUTION DO NOT SOAK NOZZLES IN CHLORINE SOLUTION OVERNIGHT THIS WILL CAUSE THE NOZZLES TO SWELL AND THE PLASTIC TO DETERIORATE PRECAUCI...

Page 21: ...concentrate packages B Turn water supply OFF at the source Activate one of the valves to drain the water from the system C Remove the splash plate Slide the locking clip on the shut off valve to rele...

Page 22: ...d gently push upward to open the door C Gently push upward on the door to relieve the door s weight from the gas spring and slide the pin out of the clevis that anchors the gas spring to the door rota...

Page 23: ...h the clevis that is mounted to the top of the dispenser s interior F Insert the retaining pin G Open the door fully to align the hole at the shaft end of the gas spring with the door mounted clevis a...

Page 24: ...Replacement is the reverse of removal Be careful to align the tabs in their respective slots and work the top cover down into position 6 12 REFRIGERATION DECK REMOVAL REPLACEMENT 4 VALVE ONLY 2 VALVE...

Page 25: ...calibrate a sold out module Make sure the soldout s are empty and contain only air The display will ask if you want to calibrate all or an individual valve The decision will be confirmed and Calibrati...

Page 26: ...nd of the water calibrations valve assembly on the outlet connector tube and fasten secure by sliding the retainer on the water calibrations valve assembly to the locked position Lift up on the water...

Page 27: ...ve A Remove the concentrate product B Turn key to OFF C Remove nozzle from the water fitting and concentrate delivery tube D Remove the platform base s E Remove the screws that secure the pump assembl...

Page 28: ...probe that is mounted to the evaporator coils The probe senses the presence of ice and signals the controller to turn the compressor fan off The probe must be in water for the compressor to run The mo...

Page 29: ...electrical breaker tripped or fuse blown Reset circuit breaker or replace fuse If problem persists Check dispenser for electrical short Electrical circuit overloaded No water in water bath Check wate...

Page 30: ...sher Seal FLR Nylon 3 8 5 8 3 02 0155 O Ring 4 19 0422 Valve Assy Water Calibration 5 02 0371 Flow Washer 6 02 0089 O Ring 7 48 1162 Tube Assy Interface Short 8 17 0512 Valve Assy Ball Water Inlet 9 0...

Page 31: ...ation 4 02 0371 Flow Washer 5 02 0089 O Ring 6 48 1062 Tube Assy Interface Water OUT 7 17 0512 Valve Assy Ball Water Inlet 8 02 0089 O Ring 9 48 1053 Water Inlet Elbow 10 01 1589 Water Inlet Straight...

Page 32: ...9 3 2 VALVE PUMP PLATFORMS FAN PLATE ASSEMBLY 1 8 6 7 5 23 4 21 22 18 17 16 15 14 13 12 20 19 10 3 2 11 9 24 32...

Page 33: ...ump Assy 8 91 0167 Motor Assy 9 17 0370 Check Valve Assy 10 08 0004 Concentrate Tube 11 52 3092 01 Sold Out Assy 12 04 0166 Seal Radial Lip 0 250 Shaft SS 13 82 0179 Body Assy Pump Juice Complete 14 0...

Page 34: ...9 4 4 VALVE PUMP PLATFORMS FAN PLATE ASSEMBLY 1 2 3 4 5 6 8 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 7 9 34...

Page 35: ...heck Valve Assy 9 08 0004 Concentrate Tube 10 52 3092 01 Sold Out Assy Calib CPU 11 04 0166 Seal Radial Lip 0 250 Shaft SS 12 82 0179 Body Assy Pump Juice Complete 13 04 0548 Screw 8 16 x 0 750 PHP PH...

Page 36: ...No Description 1 82 3706 Deck Assy Refrig 115V 60hz 2 04 1638 Screw 1 4 20 x 1 000 Hex Hd with Washer 3 08 0315 Tube Drain Front 4 02 0047 O Ring 5 82 3717 02 Control Box Assy CPU FCOJ 6 52 1738 Door...

Page 37: ...70 Screw 6 19 x 0 500 Pan Hd 6 05 0679 Retainer Drain 7 05 0677 Plug Drain Item Part No Description 8 02 0221 O Ring 9 02 0089 O Ring 10 30 9570 Cover Control Box CPU FCOJ 11 52 2950 Control Box Assy...

Page 38: ...9 7 2 VALVE CABINET ASSEMBLY 1 2 3 4 Item Part No Description 1 04 0750 Screw 6 32 x 2 812 Pan HD 2 82 3707 Top Cover Assy 3 52 1668 Key Switch Assy 4 82 3762 Wrapper Assy 38...

Page 39: ...ASSEMBLY Item Part No Description 1 04 0750 Screw 6 32 x 2 812 Pan Hd 2 82 1726 Top Cover Assy 3 52 1668 Key Switch Assy 4 82 1503 Wrapper Assy 5 81 0415 Keyset 6 30 10019 Mount Filter 7 23 1456 Filt...

Page 40: ...on 1 82 3696 Door Assy FCOJ 2V 2 54 0420 Grill Drip Tray 3 04 0591 Screw 6 19 x 0 563 Flat Hd Plastite 4 02 0409 Seal Spout 5 81 0405 Spring Gas 30 6 82 3789 Drop Cup rest Assy 7 04 0477 Screw 8 32 x...

Page 41: ...2 82 3678 Door Assy Right Retro Push FCOJ 3 04 0591 Screw 6 19 x 0 563 Flat Hd Plastite 4 02 0409 Seal Spout 5 81 0405 Spring Gas 30 6 82 3751 Drop Cup Rest Assy 7 04 0477 Screw 8 32 x 0 375 Pan Hd R...

Page 42: ...9 11 2 VALVE COMPRESSOR DECK ASSEMBLY 1 2 14 3 4 35 7 10 37 38 36 5 11 17 25 19 8 33 9 34 20 15 16 30 29 28 27 23 6 22 21 26 31 24 13 18 32 12 39 42...

Page 43: ...50 Retainer Clip 16 04 0537 Washer Flat 0 467 ID 17 47 3985 Tube Comp Long 18 23 0982 Dryer Cap Assy 19 47 4103 Tube Process 0 375 OD 20 02 0114 Grommet 21 50 0211 Boot 22 51 0543 Accumulator 23 47 39...

Page 44: ...NK CONTROL BOX WIRING AGITATOR WHITE POWER FAN TO COMP BLK 7 53 16 42 20 22 21 26 25 24 23 43 2 35 40 36 11 19 4 19 45 31 30 29 33 12 15 13 5 19 37 14 10 18 17 50 18 19 51 49 1 18 39 49 52 46 32 34 38...

Page 45: ...12 0005 Relay 24 12 0004 Overload 25 13 0006 Cover Terminal 26 03 0040 Bail Strap 27 54 0245 Probe EIBC 28 04 0394 Screw 6 32 x 500 PH PH MS SS Item Part No Description 29 47 1408 Tube Suction 30 51...

Page 46: ...9 13 2 VALVE AND 4 VALVE DOOR ASSEMBLY 46...

Page 47: ...750 PH x 2 13 04 1073 WASHER 171 x 427 x 032 NYLON x 2 14 64 2647 06 PCB Assy FCOJ Door BD 15 64 2646 02 PCB Assy Light Bd FCOJ 16 52 1644 Harness Assy Lamp Solenoid PCB 17 04 0477 Screw 8 32 x 0 375...

Page 48: ...ver Hinge LH 3 05 1018 Cover Hinge RH 4 82 1523 Hinge Pin Assy Left 5 82 1524 Hinge Pin Assy right 6 04 0135 Screw 6 32 x 0 312 Pan Head 7 30 6346 Grid Cover Top 8 04 0747 Screw 6 19 x 0 900 Flat Head...

Page 49: ...over Hinge RH 4 82 1523 Hinge Pin Assy Left 5 82 1524 Hinge Pin Assy Right 6 04 0135 Screw 6 32 x 0 312 Pan Head 7 30 6158 Grid Cover Top 8 04 0747 Screw 6 19 x 0 900 Flat Head 9 03 0245 Spring Sold O...

Page 50: ...ASSEMBLY FOAMED TANK ASSEMBLY FOAMED TANK ASSEMBLY BALL VALVE WATER IN WATER COIL ASSEMBLY UMBRELLA CHECK VALVE WATER OUT WATER OUT 1 DENOTES SLIP FIT O RING CONNECTION POINT NOTE T R E E M F L W O S...

Page 51: ...MBLY FOAMED TANK ASSEMBLY BALL VALVE WATER IN WATER COIL ASSEMBLY UMBRELLA CHECK VALVE WATER OUT WATER OUT WATER OUT 1 DENOTES SLIP FIT O RING CONNECTION POINT NOTE T R E E M F L W O S O E N L I O D T...

Page 52: ...RAM SOL 2 FM 2 CAL 2 CAL 1 1 SOL 1 FM P1 P2 REAR S O DISPLAY 24 VDC F1 CPU KEY SW DR BD LT BD CAB FAN AGITATOR DECK PWR SUPPLY BD MTR 1 MTR 2 SO SO 1 2 AC IN GR WHT BLK GR BLK WHT BOX FAN CPU CIRCUIT...

Page 53: ...9 19 4 VALVE WIRING DIAGRAM 53...

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