lancer 85-3322, Installation And Service Manual

Page 1: ...information relating to Lancer Installation and Service Manuals Instruction Sheets Technical Bulletins Service Bulletins etc DATE 08 23 06 P N 28 0703 01 FAX Engineering 210 310 7096 Lancer is the re...

Page 2: ...ING UNIT 10 4 2 TRANSPORTING UNIT 10 4 3 SHIPPING UNIT 10 5 REPAIR AND REPLACEMENT 10 5 1 LIGHTED FRONT DISPLAY 10 5 2 DOOR DISASSEMBLY 11 5 2 1 DOOR REMOVAL 11 5 2 2 DOOR BOARD REPLACEMENT 11 5 2 3 E...

Page 3: ...ID JUICER Part Number Description 82 3789 Drop Down Drip Tray REFRIGERATION 1 4 Horsepower HP Compressor using R134 A refrigerant 10 0 pounds 2 0 pounds 4 54 kg ice bank weight 6 5 gallon 24 6 liter w...

Page 4: ...t same NOTE If unit is to be transported to a different location for installation it could be transported easier if the unit is left firmly mounted to the shipping base 1 3 SELECTING COUNTER LOCATION...

Page 5: ...ontinuously The compressor and condenser fan are in parallel There is a five minute delay timer in this circuit After that time has elapsed the compressor condenser fan with start and run continuously...

Page 6: ...Minute Pak into the slot for the appropriate flavor F Insert check valve into the Minute Pak opening see Figures 4 and 5 Figure 4 G Prime pump using the key H Dispense enough juice to prime the pump s...

Page 7: ...e pump 4 Figure 7 2 3 SETTING RATIOS A Enter juice selection programming mode by simultaneously pressing the and buttons B Toggle up or down to select juice type see Figure 8 1 Press left hidden butto...

Page 8: ...EN RATIO CHECK ADJUST BUTTONS POUR CANCEL E To check ratio 1 Press and release pour cancel a Water will pour automatically use a 500 ml graduated cylinder see Figures 11 and 12 to catch dispensed wate...

Page 9: ...switch control board Each valve can be individually programmed to remember four 4 different dispense volumes and then to dispense those volumes when the individual sections of the touch sensor switch...

Page 10: ...as close the doors 6 Ensure the drain tube into the drip tray is properly seated 7 Follow the Loading procedures in the ON Mode WARNING REMOVE SANITIZING SOLUTION FROM DISPENSER AS INSTRUCTED RESIDUAL...

Page 11: ...r of the of the refrigerated compartment Each outlet connects to a flow meter solenoid valve which operates the water flow and measures the amount of water that was dispensed 3 2 CONCENTRATE DELIVERY...

Page 12: ...efrigeration system is controlled by an electronic Ice Bank Controller located on the compressor deck A printed circuit board located in the doors operates the front display panel light and relays mem...

Page 13: ...oved by refilling the unit with moderately hot water through the filling tube on the compressor deck to melt the ice and then draining the water from the unit 4 2 TRANSPORTING UNIT WARNING DO NOT LAY...

Page 14: ...shell to the door liner with the four 4 screws 5 2 3 ELECTRONIC LIGHT BOARD REPLACEMENT A Turn key switch to OFF position B Remove the lens see Section 5 1 and door shell see Section 5 2 2 A C Remove...

Page 15: ...cket to the deck plate and withdraw the agitator motor vertically until the propeller clears the deck E Replacement is the reverse of removal 5 5 ICE BANK CONTROLLER A Unplug Unit and remove the grill...

Page 16: ...tube D Remove both the left and right platform base E Remove the thumb screws that secure the pump assembly platform base to the cabinet F Tilt the pump assembly platform base forward G Remove the scr...

Page 17: ...ge of the back plate fits between the pairs of standing ribs of the base Secure the back plate with the two screws 5 11 NOZZLE REPLACEMENT A Remove nozzle by wiggling it out of the water fitting and c...

Page 18: ...oval 6 TROUBLESHOOTING REFRIGERATION SYSTEM WARNING THE COMPRESSOR DECK IS FED BY LINE VOLTAGE DISCONNECT POWER BEFORE ATTEMPTING TO REPAIR ANY COMPONENTS ON THE DECK The refrigeration system basicall...

Page 19: ...relay D Defective compressor D Replace compressor deck 6 4 Compressor starts and A Improper or loose wiring A Correct wiring Refer to wiring runs a short time but diagram shuts off on overload B Low v...

Page 20: ...er supply Check that function on all valves 1 4 turn inlet valve on dispenser is Low water pressure open signs come on the door Board LCD 6 7 Packages load properly A Product sold out A Check that val...

Page 21: ...e in liquid form B Faulty flow meter calibration B Possible foreign material in flow board meter causing inaccurate readings or bad water calibration valve Replace water calibration valve and retest 6...

Page 22: ...ME INSULATION TANK ASSEMBLY 19 2 1 8 7 6 5 4 3 Item Part No Description 1 50 0453 Insulation Tank Strip 2 82 3662 Tank Assy 3 04 0220 Nut 4 51 6102 Frame Assy 5 01 0789 Cap 6 02 0005 O Ring 7 02 0110...

Page 23: ...ld Water 4 02 0155 O Ring 5 48 1058 Tube Assy Interface Water OUT 6 48 1166 Tube Assy Water IN 7 19 0422 Valve Assy Water Calibration 8 02 0371 Flow Washer 9 02 0089 O Ring 10 48 1162 Tube Assy Interf...

Page 24: ...1 8 6 7 5 24 4 9 22 23 25C 25B 25A 25 19 18 17 16 15 14 13 21 20 10F 10E 10D 10 10C 10B 10A 11 3 2 12 7 3 PUMP PLATFORMS FAN PLATE ASSEMBLY 21...

Page 25: ...0103 O Ring 10F 05 0425 Check Valve Cap 11 08 0004 Concentrate Tube 12 52 2949 Sold Out Assy 13 04 0166 Seal Radial Lip 0 250 Shaft SS 14 82 0179 Body Assy Pump Juice Complete 15 04 0548 Screw 8 16 x...

Page 26: ...04 0470 Screw 6 19 x 0 500 Pan Hd 3 05 1058 Bracket Upper 4 81 0307 Pin Door Clevis 5 81 0405 Gas Spring 30 Pound 6 04 0788 Screw 6 32 x 0 438 Binder Hd 7 05 1224 Door Frame 8 05 2416 Plate Bottom 9 0...

Page 27: ...1 2 6 4 3 5 Item Part No Description 1 82 3706 Deck Assy Refrig 115V 60Hz 2 04 0740 Screw 1 4 20 x 1 000 Hex Hd with Washer 3 08 0315 Tube Drain Front 4 02 0047 O Ring 5 82 3717 Cover Control Box CPU...

Page 28: ...Part No Description 1 04 0750 Screw 6 32 x 2 812 Pan Hd 2 82 3707 Top Cover Assy 3 04 0788 Screw 6 32 x 0 438 Binder Hd 4 04 0741 Screw 6 32 x 0 375 Pan Hd 5 52 1668 Key Switch Assy 6 82 3762 Wrapper...

Page 29: ...n 1 82 3696 Door Assy FCOJ 2V 2 54 0420 Grill Drip Tray 3 04 0591 Screw 6 19 x 0 563 Flat Hd Plastite 4 02 0409 Seal Spout 5 81 0405 Spring Gas 30 6 82 3789 Drop Cup Rest Assy 7 04 0477 Screw 8 32 x 0...

Page 30: ...7 8 UNPACKING DETAIL 27 3 1 2 Item Part No Description 1 04 0203 Screw 0 375 16 x 1 000 Flat Hd 2 90 1310 Shipping Board 3 07 0211 Washer...

Page 31: ...Nut Solenoid 4 02 0089 O Ring 5 81 0407 Bonnet Solenoid Nickel Plated 6 04 0820 Washer Solenoid 7 02 0354 O Ring 8 04 0549 Screw 6 19 x 0 625 Pan Head 9 04 0270 Screw 6 19 x 0 910 PHD PH SL PLT 10 05...

Page 32: ...7 10 COMPRESSOR DECK ASSEMBLY 29 1 2 14 3 4 35 7 10 37 31 36 5 11 17 25 19 8 33 9 34 20 15 16 30 29 28 27 23 6 22 21 26 38 24 13 18 32 12...

Page 33: ...Compressor 15 03 0150 Retainer Clip 16 04 0537 Washer Flat 0 467 ID 17 47 3985 Tube Comp Long 18 23 0982 Dryer Cap Assy 19 47 4103 Tube Process 0 375 OD 20 02 0114 Grommet 21 50 0211 Boot 22 51 0061...

Page 34: ...7 11 DOOR ASSEMBLY 31 1 3 4 2 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30...

Page 35: ...Liner Assy Door 13 05 1140 Cap Lock Lens Door 14 52 2321 Harness Assy Door Juice 15 04 0618 Screw 4 20 x 0 750 PH 16 05 2464 Spider Door BD Mount 17 52 2647 PCB Assy FCOJ Door BD 18 52 2646 PCB Assy...

Page 36: ...er Hinge LH 3 05 1018 Cover Hinge RH 4 82 1523 Hinge Pin Assy Left 5 82 1524 Hinge Pin Assy Right 6 04 0135 Screw 6 32 x 0 312 Pan Head 7 30 6346 Grid Cover Top 8 04 0747 Screw 6 19 x 0 900 Flat Head...

Page 37: ...7 13 ASSEMBLED UNIT 34...

Page 38: ...LY FOAMED TANK ASSEMBLY BALL VALVE WATER IN WATER COIL ASSEMBLY UMBRELLA CHECK VALVE WATER OUT WATER OUT 1 DENOTES SLIP FIT O RING CONNECTION POINT NOTE T R E E M F L W O S O E N L I O D T R E E M F L...

Page 39: ...36 SOL 2 FM 2 CAL 2 CAL 1 1 SOL 1 FM P1 P2 REAR S O DISPLAY 24 VDC F1 CPU KEY SW DR BD LT BD CAB FAN AGITATOR DECK PWR SUPPLY BD MTR 1 MTR 2 SO SO 1 2 AC IN GR WHT BLK GR BLK WHT BOX FAN CPU CIRCUIT B...

Page 40: ...NOTES 37 Please refer to the Lancer web site www lancercorp com for information relating to Lancer Installation and Service Manuals Instruction Sheets Technical Bulletins Service Bulletins etc...