lancer DELTA III 9100 Series, Operation Manual

Page 1: ...anty 800 729 1550 custserv lancercorp com lancercorp com Manual PN 28 0447 MAY 2000 FOR QUALIFIED INSTALLER ONLY DELTA III REMOTE RECIRCULATING UNIT LANCER SERIES 9100 Operation Manual PN 28 0447 Lanc...

Page 2: ...ON BETWEEN TOWER AND PYTHON 6 2 SCHEDULED MAINTENANCE 6 2 1 DAILY 6 2 2 WEEKLY 6 2 3 MONTHLY 6 2 4 EVERY SIX MONTHS 7 2 5 YEARLY 7 3 DISPENSER CLEANING AND SANITIZING 7 3 1 AMBIENT PROCESS 7 3 2 ALTER...

Page 3: ...IS FROZEN 13 6 19 COMPRESSOR CYCLES ON AND OFF FREQUENTLY DURING THE INITIAL PULLDOWN AND OR NORMAL OPERATIONS 13 6 20 CIRCUIT BREAKER POPPING 13 6 21 BIB PUMP DOES NOT OPERATE WHEN DISPENSING VALVE I...

Page 4: ...6 2 kg Operating 237 pounds 108 kg ICE Capacity 25 28 lbs 11 3 to 12 7 kg FITTINGS Water for carbonator inlet 3 8 barb Plain water inlet 3 8 barb Brand syrup inlets 3 8 barb CO2 inlet 3 8 barb CARBONA...

Page 5: ...nt Once power is restored the five 5 minute compressor delay would be in effect 6 Supply Water Pressure Minimum 25 PSIG 1 76 kg cm2 Maximum 50 PSIG 3 5 kg cm2 If pres sure is over 50 PSIG a water pres...

Page 6: ...ACKING INSTALLATION KITS A Inspect kits for concealed damage and if evident notify delivering carrier and file a claim against same B Each kit contains a list of the parts and a drawing showing the pr...

Page 7: ...hon must not exceed 25 feet 8 meters if built in syrup pumps are being used C Position one end of python near remote unit Slit the python insulation back 18 inches 45 cm from end and roll insulation b...

Page 8: ...FIGURE 1 CONNECTING PYTHON TO REMOTE RECIRCULATING UNIT STANDARD PUMP SHOWN FIGURE 2 CONNECTING PYTHON TO DELTA TOWER 3...

Page 9: ...ect extension cord to white and black wires C Route extension cord with python to tower D Connect white wire to terminal on key lock switch and black wire to loose black wire in tower E A separate pow...

Page 10: ...e unit through hole in counter to the BIB syrup supply D Dip hose connectors in a cup of warm potable water E Attach the BIB hose connectors to the appropriate syrup flavor 1 14 CONNECTING TO REMOTE B...

Page 11: ...ly 18 inches from the end of the python insulation C Starting as close to the remote unit as possible wrap the syrup soda and plain water lines with a single layer of insulated tape until all plastic...

Page 12: ...chlorine solution containing at least 50 PPM 50 mg L available chlorine Make sure that lines are completely filled and allow to stand for 10 minutes G Reconnect syrup containers and ready Unit for op...

Page 13: ...t tubes and elbow It will be necessary to cut the securing Oetiker clamps 5 2 INSTALLING REMOTE PUMP OR SYRUP TANKS A Install new 1 4 inch male flare CO2 carbonator check valve B Connect the CO2 suppl...

Page 14: ...il and switch Replace if necessary B Remove valve from mounting block and open shutoffs slightly and check water and syrup supply If no supply check dispenser for freeze up or other problems C Reset t...

Page 15: ...the unit OFF and then ON by using the ON OFF switch on top of the unit or by unplug ging unit momentarily C Check connections of liquid level probe to PCB assembly D Replace PCB assembly E Replace liq...

Page 16: ...rough grill B Switch to cold water supply C Refer to Items 6 16 through 6 20 D Repair and recharge E Replace condenser fan motor F Clean condenser G Add pre cooler or replace with larger dispenser 6 1...

Page 17: ...compressor or deck 6 16 Compressor starts but does not switch off start winding will run for only a few seconds before internal overload switches compressor off A Inadequate voltage B Incorrect wiring...

Page 18: ...from PCB Restore power if breaker doesn t trip Then replace PCB If breaker does trip then PCB is OK Reconnect J1 connector C If it does not pop locate short in secondary harness between trans former P...

Page 19: ...C Air leak on inlet line or bag connector A Repair or replace discharge line B Replace BIB C Repair or replace 6 26 Low or no carbonation A Low or no CO2 B Excessive water pressure C Worn or defectiv...

Page 20: ...SEMBLY LOA D LIN E 33 34 32 36 35 31 34 33 32 12 38 12 40C 39 39A 39B 39C 12 39G 39D 39F 39E 40B 40A 3 2 3 4 19 6 7 5 45 1 9 15 12 11 10 41 12 16 18 8 48 42 43 14 17 17A 17B 17C 17F 17G 17E 17D 13 37...

Page 21: ...04 1010 Screw Brass 6 32 X 0 250 20c 12 0339 Overload 115V 60Hz 12 0290 Overload 230V 50Hz 12 0253 Overload 220V 60Hz 20d 12 0005 Relay 115V 60Hz 12 0031 Relay 230V 50Hz 12 0028 Relay 220V 60Hz 20e 1...

Page 22: ...17 7 2 CABINET ASSEMBLY TO TOWER HIGH CAPACITY OPTION 1 5 21 3 16 2 30 9 15 23 22 6 6 7 11 14 18 20 29 28 27 24 26 33 37 36 35 38 32 31 34 4 6 19 21 17 10 13 12 26 25 8...

Page 23: ...el Overflow 19 50 0248 Insulation Tank Front 20 08 0004 Tubing Tygon 5 16 ID 21 50 0151 Insulation Tank Sides 22 51 0717 01 Bracket Leg 23 81 0112 Leg Plastic 24 82 0795 Pump Recirculation 115V 82 079...

Page 24: ...ILL HOLE IMPORTA NT FILL WATER BATH UNTIL TA NK OVERFLOW TUBE WATER FLOWS FROM TO COMPRESSOR DECK 10 13 12 16 9 8 7 32 11 37 20 20 36 21 22 35 35 28 33 23 25 24 26 27 34 23 19 17 29 30 18 3 14 1 2 6 1...

Page 25: ...er Fill 16 01 1515 Pump Outlet Assy 82 0900 Pump Bracket Assy 6 Pump 82 0906 Pump Bracket Assy 5 Pump 17 30 5111 Pump Support 18 04 0504 Screw 8 18 X 0 375 19 82 0251 Mini Pump 20 04 0275 Screw Half M...

Page 26: ...ES SYRUP CO2 WATER ASSEMBLIES TO PYTHON BAG IN BOX CONFIGURATION FIGAL REMOTE CONFIGURATION 34 30 29 28 27 26 34 34 17 18 20 7 6 21 20 6 19 8 5 34 34 36 25 33 2 38 17 3 22 16 15 14 23 34 13 12 11 4 5...

Page 27: ...rup use on 6 valve units 27 REF Tube Assy Syrup No 4 48 0476 01 Tube Assy Syrup Figal Remote Use on 6 Valve Units 48 0477 01 Tube Assy Syrup Figal Remote Use on 5 Valve Units 48 0478 01 Tube Assy Syru...

Page 28: ...Assy Probe Ground Non Carb Units Only 6 52 2061 Lead Assy EIBC 7 12 0190 Terminal Block 8 04 0477 Screw 8 32 X 0 375 9 04 0504 Screw 8 16 X 0 375 10 30 5108 01 Cover Control Box ITEM PART NO DESCRIPT...

Page 29: ...DESCRIPTION 18 0253 02 Regulator Assembly Water 1 05 0017 Washer Seal Flare Nylon 2 49 0227 Hose Regulator Assy 3 18 0252 Regulator 4 01 0446 Fitting Barb 5 07 0481 Bracket Regulator 6 04 0504 Screw 8...

Page 30: ...nly S5 S6 S3 S4 S1 S2 W W W W B B B B W B B W B B 24 V LINE TB1 W ELECTRONIC ICE BANK PROBE B 9000 and 9100 Series Only B CARBONATOR MOTOR CAPACITOR CARBONATOR MOTOR RIBBED BLK FAN MOTOR B W G W B 3 G...

Page 31: ...26 NOTES...

Page 32: ...Lancer Corp 800 729 1500 Technical Support Warranty 800 729 1550 custserv lancercorp com lancercorp com...