lancer ESCORT III, Installation And Service Manual

Page 1: ...rs Right container 128 ounces 3 79 Liters Concentrate container 35oF 1 7oC constant temperature Ice bath water capacity 320 ounces 2 5 U S gallons 9 07 kg 9 46 L Ice bank 8 0 pounds 3 63 kg DRINK CAPA...

Page 2: ...RELOCATING OR SHIPPING UNIT 9 4 1 REMOVING AN OPERATING UNIT 9 4 2 TRANSPORTING UNIT 9 4 3 SHIPPING UNIT 9 5 PERIODIC MAINTENANCE 9 5 1 LUBRICATION 9 5 2 CLEANING WATER STRAINER 9 5 3 CLEANING INLET...

Page 3: ...2 VACUUM BREAKER LEAKS WATER OUT OF END 19 7 23 WATER CONTINUALLY OVERFLOWS FROM ICE BANK COMPARTMENT INTO CONCENTRATE COMPARTMENT AND INTO DRIP TRAY 19 7 24 COMPRESSOR STARTS AND CONTINUES TO RUN UNT...

Page 4: ...ry kit of loose parts listed below with quantity in parenthesis from drip tray PN 05 0017 Flare Seal Washer 2 PN 22 0017 Brush 1 PN 54 0038 Dispensing Nozzle 2 or 3 PN 81 0301 Keys for Key Switch 2 PN...

Page 5: ...s obtained C Turn key switch OFF 1 8 LOAD MINUTE PAKS A Remove lid over concentrate compartment B Minute Paks must be completely thawed and thoroughly shaken before loading C Load each Minute Pak per...

Page 6: ...from control housing 1 Each spout of the unit is controlled by an independent Drive Printed Circuit Board PCB plugged into the Master PCB The driver PCB has adjusting knobs which control the Brix of...

Page 7: ...e Sold Out Feature is working you may perform the following procedure 1 Load Product into machine 2 Press Reset button 3 Dispense for 20 continuous seconds NOTE The 20 second continuous dispense is ON...

Page 8: ...nitizing container in dispenser 8 Replace check valve in sanitizing container 9 Activate valve for two 2 minutes ensuring concentrate lines are full of solution Let solution stand for five 5 minutes w...

Page 9: ...neously through the right and either left or middle spouts without a change in Brix When the inlet water is disconnected from the unit the vacuum breaker will open automatically allowing water to drai...

Page 10: ...4 ELECTRONIC CONTROL SYSTEM Electrical power is fed into the transformer cabinet assembly which contains independent Class II energy limiting step down transformers Each transformer is protected by a...

Page 11: ...each side of unit until a clean stream of water is being dispensed B Remove Minute Paks CAUTION IF UNIT IS TO BE TRANSPORTED OR STORED WHEN AMBIENT TEMPERATURE IS 32 F 0 C OR LOWER STEPS C AND D MUST...

Page 12: ...er with water NOTE Filter should be cleaned at least every three 3 months or more frequently if required D Squeeze excess water from filter and reinstall air filter and spring retainer E Reinstall spl...

Page 13: ...otective antistatic shipping bag and install in control panel PCB Package defective driver PCB in protective antistatic shipping bag G Partially replace control panel in control housing H Reconnect al...

Page 14: ...y it is advisable to replace both the seal and pump body Clean only with plain water a To replace seal carefully press seal out of body CAUTION USE ONLY LANCER LUBE USE OF OTHER GREASE LUBRICANT OR CO...

Page 15: ...t exists for any other reason in the 12VDC solenoid wiring the control PCB will shut off automatically Green LED OFF When the short is removed repaired the control PCB will automatically reset 6 8 WAT...

Page 16: ...nk and discard Set regulator at 25 PSIG 1 76 kg cm2 while activating the dispensing paddle O Remove test gauge and replace test connection cap P Reassemble unit Q Check Brix and adjust as necessary se...

Page 17: ...at all leads are clear of any rotating equipment K Reconnect to power source When power is supplied to the EIBC there is a five minute delay before Compressor start up The Power Indicator Lamp should...

Page 18: ...ove concentrate containers G Loosen three screws do not remove holding top cover to frame at front of unit H Loosen three screws do not remove holding top cover to frame at rear of unit I Lift top cov...

Page 19: ...cted to control panel panel PCB PCB B Driver PCB defective B Replace driver PCB C Sensor not adjusted properly C Adjust sensor to move it closer in relation to paddle to paddle D Sensor not connected...

Page 20: ...ystem dispenses connected to wiring harness flush solenoid valves normally B Both driver PCBs defective B Replace driver PCBs C Both FLUSH switches bad C Replace front panel 7 7 Weak drink or A Swolle...

Page 21: ...rings on exterior concentrate container of check valve C Air leaking into elbow C Push concentrate tube onto elbow Replace tube if necessary D Air leaking into concentrate D Replace two o rings on elb...

Page 22: ...ws from ice amount of overflow is normal when dispenser refrigeration bank compartment as ice forms cycles OFF into concentrate B Loose or defective water coil b Turn water supply OFF and compartment...

Page 23: ...roper or loose wiring A Correct wiring Refer to wiring switches off of start diagram winding will only run for B Low voltage B Measure voltage across common a few seconds before and run terminal on co...

Page 24: ...Driver PCB A Replace driver PCB concentrate lights B Mother PCB B Replace front panel assembly inoperative but audible alarm is OK 7 32 Front cover lamps A Switch OFF A Open front cover and turn light...

Page 25: ...are with the key switch in the ON position and the power cord plugged in LIGHTS STATUS PROBLEM GREEN YELLOW RED ON OFF ON Key switch ON Not trying to Transformer functioning Driver PCB dispense produ...

Page 26: ...23 LO A 4 6 5 7 3 2 24 27 1 18 21 15 20 26 17C 17A 17B 17 14 13 9 8 12 11 10 10A 23 22 25 19 16 28 29 9 ILLUSTRATIONS PARTS LISTINGS AND WIRING DIAGRAMS 9 1 FINAL ASSEMBLY dinecompany com...

Page 27: ...op Cover Assy R 16 05 0290 02 Cover R 17 82 0151 Retainer Assy R 17A 05 0186 Retainer R 17B 04 0179 Washer R 17C 04 0228 Thumb Screw R 18 04 0222 Screw R 19 52 1560 Harness Jumper R 20 82 0153 02 Agit...

Page 28: ...9 2 PUMP REGULATOR ASSEMBLY 3H 3B 3F 3G 3D 3L 3M 2 3A 4 7A 7B 7C 7D 7E 7F 12 13 14 15 11 10 VF 17B 17I VH 17D 17E VA 17G 17G 17A 17C 6 16C 16B 16A 5 1 4 3 16 7 17 8 9 18 3E 3I 3C 3K 3J dinecompany co...

Page 29: ...plete with Motor Items 7 8 and 9 7 82 0139 Pump Body Assy 7A 04 0166 Seal 7B 82 0179 Pump Body Sub Assy 7C 05 0132 Impeller 7D 02 0090 O Ring 7E 05 0134 End Cap 7F 04 0207 Thumb Screw 8 91 0013 Motor...

Page 30: ...21C 21B 19 18 15 14 13 12 13 7C 7B 7A 7B 8 10 16 9 24 11 25 6G 6E 6F 6E 6E 6F 6C 6D 6B 6A 6I 6H 5B 5A 23A 23B 23C 23D 23E 23F 20 4 3 2 1 22B 22D 22 21 23 5 7 6 6G 17 26 9 3 WATER CONCENTRATE COMPONENT...

Page 31: ...um Breaker Assy 21A 01 0789 Cap 21B 02 0005 O Ring 21C 02 0110 Umbrella Check Valve 21D 48 0059 Vacuum Breaker 22 23 0184 01 Cage Assy 22A 47 0124 Water Coil Left 22B 47 0125 Water Coil Right 22C 23 0...

Page 32: ...LANC ER COR P SAN ANTO NIO TX 1 3 2 24 25 28 17 21 17 19 22 27A 27B 14 11 27F 27E 27D 5E 5D 17 23 5B 5C 13 4 5A 9 27C 16 15 12 6 7 8 10 17 18 20 11 1 5 27 9 4 REFRIGERATION ASSEMBLY 29 dinecompany com...

Page 33: ...Assy 12 02 0114 Grommet 13 47 0129 Tube Process 14 47 0030 Tube Process 15 04 0537 Washer 16 03 0150 Clip 17 04 0297 Nut 18 02 0094 Grommet Horseshoe 19 06 0824 04 Nameplate 20 50 0083 Insulation 21...

Page 34: ...04 0061 Screw 8 18 x 0 500 4 02 0041 Seal 5 05 1952 Sleeve 6 52 1560 Harness Jumper 7 25 0060 Transformer 115V 60Hz 8 52 0155 Harness Assy 9 11 0051 Splice Wire ITEM PART NO DESCRIPTION 10 04 0062 Plu...

Page 35: ...1238 Graphics Lighted Front Cover 8 05 1164 Lens Front Cover OJ 9 52 1694 Harness Wiring Jumper 10 04 0269 Screw 8 16 x 0 375 11 52 1691 PCB Assy Lamp Driver Lg Fr 12 12 0230 Switch SPST Rocker 32 9 6...

Page 36: ...rmer Box 2 04 0184 Plunger 3 02 0102 Grommet 4 52 0381 Transformer Cabinet Sub Assy Complete 115V 60Hz 4A 82 1696 Wrapper Transformer Box 4B 25 0011 Transformer Assy 115V 60Hz 4C 04 0297 Nut 4D 11 006...

Page 37: ...Harness 2 54 0062 Junction Block 3 04 0070 Screw 4 52 0151 Harness Assembly 5 88 0025 Sleeve 6 52 0152 Harness Assy 7 13 0025 Strain Relief 8 52 0005 Power Cord Assy 9 52 0149 Lead Assy 9 8 WIRING CO...

Page 38: ...NSFORMER YELLOW WHITE FLOURESCENT BULB LAMP DRIVER PCB BLACK W WHITE 2 BLACK W LETTERING 1 2 BLACK RIBBED CONDENSER FAN MOTOR GREEN S 1 1 S M R RELAY COMPRESSOR C BLACK 4 2 3 THERMAL OVERLOAD 1 WHITE...

Page 39: ...rial Bldg 32 40 Wang Lung Street Tsuen Wan N T Hong Kong Phone 852 94302585 FAX 852 24082605 e mail patrickco lancer asia com Lancer Authorized Distributors Shanghai Freser International Co Ltd China...

Page 40: ...2 81 83 05 81 02 FAX 52 81 83 05 81 09 e mail Carlos robles lancer com mx PEL SudAmerica Ecuador Lancer Sales Company Contact Luciano Lopez Luis De Beethoven N4756 Y Capitan Rafael Ramos Sector Las Ac...