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S8E V3 Hi-Carb Superchiller 

230V / 50Hz  

 

 

www.lancerbeverage.com 

Page 18 of 27 

Hoshizaki Lancer reserve the right to change specifications without notice. 

Part No: 68000021 

Images are for illustration purposes only as product may vary. 

No 043-3 – 19 December 2019 

8.2  Troubleshooting – Postmix 

TROUBLE 

CAUSE 

REMEDY 

Rusty appearance 

and/or metallic taste to 

water. 

Poor water supply - contaminated. 

Carbon filter required. 

CO

2

 gas or water 

escapes from 

pressure relief valve.

 

(Observed 

from CO

2

 exhaust) 

CO

2

 pressure too high. 

 

 

 

Pump motor will not stop. 

 

 

 

Inadequate water supply. 

Lines too small or restricted. 

 

 

 

Check CO

pressure relief valve. Bleed 

gas by opening and closing the relief 

valve - set CO

to 550 kpa. 

 

Check carbonator control using 

procedure on page 21.  

Replace control or probe if defective. 

 

If strainer and filter are clear and line 

valves are fully open, noisy pump 

operation indicates insufficient water 

supply. Minimum water supply is 172 kpa 

flowing pressure. 

Poor carbonation 

(low CO

2

 volume). 

Flooded carbonator. 

 

 

 

Dirty water supply. 

 

CO

pressure too low. 

 

 

 

 

Poor quality paper cups. 

 

Dirty or greasy glasses. 

 

Improperly drawn drink.

 

Check carbonator control using 

procedure on page 21. 

Replace control or probe if defective. 

 

Check filters. 

 

Check CO

pressure at regulator. Should 

be set between 550 kpa. CO

inlet check 

valve stuck, shut or blocked, repair or 

replace. 

 

Purchase better quality cups. 

 

Wash all glasses. 

 

Open faucet all the way and draw 

against side of glass or cup.

 

Pump leaks from shaft 

seal. 

Worn pump seals. 

 

Misaligned or damaged motor and 

pump facings. 

Replace pump. 

 

Realign or file flat. 

Pump will not run. 

Power failure or low voltage. 

 

Carb pump hi temp LED on icebank 

control board illuminated. 

 

 

Faulty low pressure switch (if fitted). 

 

 

 

Defective motor. 

 

Locked up pump. Motor has cut out 

on overload. 

 

 

 

Carbonator flooded – filled completely 

with water. 

 

 

Check fuses. Check power supply. 

 

Check for icebank growth into product 

coils, defrost and turn off chiller at supply 

socket and turn on again to reset. 

 

Ensure of adequate water supply. Switch 

should close above 172 kpa. Replace if 

defective. 

 

Replace motor. 

 

Replace pump. 

 

Check mains water pressure - must be at 

least 135 kpa lower than CO

(install 

water pressure regulator if necessary) 

Check CO

regulator. 

Check carbonator control using 

procedure on page 21. Replace control 

or probe if defective. 

Summary of Contents for S8E V3 Series

Page 1: ...www lancerbeverage com S8E V3 Hi Carb Superchiller 230V 50Hz Installation Operation Service Manual...

Page 2: ...erbeverage com Page 2 of 27 Hoshizaki Lancer reserve the right to change specifications without notice Part No 68000021 Images are for illustration purposes only as product may vary No 043 3 19 Decemb...

Page 3: ...with water 8 3 9 Electrical Connection 8 3 10 Plumbing the drain and CO2 exhaust 8 3 11 Commissioning 8 3 12 Purge System 9 3 13 Sanitise System 9 4 Scheduled Maintenance 9 4 1 Daily 9 4 2 Quarterly 9...

Page 4: ...80 litres Construction Stainless Steel Compressor Danfoss x 2 Agitator Motor 12W 230 VAC 1 Phase Condenser Motor 20W 230 VAC 1 Phase Ice bank Control Electronic Carbonation Level Control Electronic Dr...

Page 5: ...n injury or equipment damage 2 3 Operating Warning Superchillers are intended for indoor operation only do not operate outside unless suitably protected by a weatherproof enclosure This appliance is n...

Page 6: ...m with the carrier 3 2 Unpacking Caution The use of gloves is recommended to protect hands from potential injury from sharp edges The Superchiller must always be handled in a vertical position Careful...

Page 7: ...carbonator or 3 pumps single carbonator python should be connected to Chiller as follows 5 Pump 4 Pump 3 Pump SODA RETURN A WATER RETURN SODA RETURN B SODA RETURN A SODA RETURN B SODA RETURN A WATER R...

Page 8: ...requires a separate 10 amp Postmix and a 15amp Refrigeration power supplies Check the name plate on the machine for electrical supply requirements Use only the power supply specified on the name plate...

Page 9: ...nnects and re connect disconnects to appropriate BIB s Operate dispensing valves until syrup flows freely 4 Scheduled Maintenance The following Superchiller routine maintenance should be performed at...

Page 10: ...res per minute replace pump Commission and purge system as per clause 6 11 and 6 12 4 5 Sanitisation of Beverage System To maintain optimum quality of dispensed product each Superchiller and its assoc...

Page 11: ...age 11 of 27 Hoshizaki Lancer reserve the right to change specifications without notice Part No 68000021 Images are for illustration purposes only as product may vary No 043 3 19 December 2019 5 Postm...

Page 12: ...of 27 Hoshizaki Lancer reserve the right to change specifications without notice Part No 68000021 Images are for illustration purposes only as product may vary No 043 3 19 December 2019 5 2 Twin Carb...

Page 13: ...13 of 27 Hoshizaki Lancer reserve the right to change specifications without notice Part No 68000021 Images are for illustration purposes only as product may vary No 043 3 19 December 2019 5 4 Twin Ca...

Page 14: ...om Page 14 of 27 Hoshizaki Lancer reserve the right to change specifications without notice Part No 68000021 Images are for illustration purposes only as product may vary No 043 3 19 December 2019 6 E...

Page 15: ...lancerbeverage com Page 15 of 27 Hoshizaki Lancer reserve the right to change specifications without notice Part No 68000021 Images are for illustration purposes only as product may vary No 043 3 19...

Page 16: ...z www lancerbeverage com Page 16 of 27 Hoshizaki Lancer reserve the right to change specifications without notice Part No 68000021 Images are for illustration purposes only as product may vary No 043...

Page 17: ...if necessary fit burnout drier to industry standards Compressor short cycling on thermal overload frequent starting and stopping of the compressor while ice bank control contacts remain closed Dirty...

Page 18: ...aper cups Dirty or greasy glasses Improperly drawn drink Check carbonator control using procedure on page 21 Replace control or probe if defective Check filters Check CO2 pressure at regulator Should...

Page 19: ...ll not run due to excessive carbonator CO2 pressure Faulty low pressure switch Defective Carbonator motor Locked up pump Motor has cut out on overload Carbonator empty faulty control board or level pr...

Page 20: ...VAC is present on terminals N A ON 1 ON 2 terminals Work should only be performed by fully trained certified Electrical Plumbing Refrigeration Technicians 1 Remove the ice bank probe connections from...

Page 21: ...ning 230VAC is present on terminals N A ON 1 ON 2 Work should only be performed by fully trained certified Electrical Plumbing Refrigeration Technicians 1 Remove the carbonator probe connections from...

Page 22: ...9 BACKFLOW PREV ANDERSON 6 08000002 CARBONATOR RELIEF VALVE 7 63000163 COIL ASSY PRECHILL B 8 87000052 STRAINER FLOW INDICATOR 10 63000164 COIL ASSY SODA A 11 63000165 COIL ASSY SODA B 12 63000205 COI...

Page 23: ...lancerbeverage com Page 23 of 27 Hoshizaki Lancer reserve the right to change specifications without notice Part No 68000021 Images are for illustration purposes only as product may vary No 043 3 19 D...

Page 24: ...8 83000324 ELECTRICAL BOX ASSY 4P 5P S8E V2 83000325 ELECTRICAL BOX ASSY 3P S8E V2 9 83600811 MINI CONTACTOR C15 9 DANFOSS 10 83000278 CONTROL LEVEL I B HYDRA R2 11 83000282 COMPRESSOR START RELAY AN...

Page 25: ...cerbeverage com Page 25 of 27 Hoshizaki Lancer reserve the right to change specifications without notice Part No 68000021 Images are for illustration purposes only as product may vary No 043 3 19 Dece...

Page 26: ...of the Divisional Sales Manager Lancer may choose to reimburse the customer for some or all labour costs associated with a warranty claim Any claim for labour costs must be authorized by Lancer prior...

Page 27: ...nd pumps secured and mounted correctly in correct locations All pumps run quietly and carbonator pump switched ON OFF Check icebank probe position and tightness and correct wiring of harness Carbonato...

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