lancer Twin Pour, Operation Manual

Page 1: ...9 by Lancer all rights reserved FS44 Lancer Corporation 6655 Lancer Blvd San Antonio Texas 78219 800 729 1500 Technical Support Warranty 800 729 1550 email custserv lancercorp com web lancercorp com L...

Page 2: ...ng Flavor Injector Lines 24 TROUBLESHOOTING 24 27 ILLUSTRATIONS AND PART LISTINGS 28 33 Graphics Labels Assembly 28 Main Unit Assembly 29 Electrical Assembly 30 Unit Plumbing Diagram 31 Unit Wiring Di...

Page 3: ...as a substitute for unplugging the dispenser from the power source to service the unit Only qualified personnel should service internal components of electrical control housing WARNING Make sure that...

Page 4: ...9 74 mm WEIGHT Shipping 585 lbs 265 kg Operating w Ice 745 lbs 338 kg Ice Capacity 312 lbs 142 kg ELECTRICAL 115 VAC 60 Hz 6 0 Amps PLAIN WATER SUPPLY Min Flowing Pressure 75 psi 0 516 MPa CARBONATED...

Page 5: ...fold CO2 Supply Chain for CO2 Tank Beverage Dispenser Beverage Tubing Oetiker Clamp Fittings Water Booster Lancer PN 82 3401 or MC 163172 Water Regulator supplied with unit CONSIDER THE FOLLOWING BEFO...

Page 6: ...of dispenser do not install dispenser on legs The dispenser should only be installed in a location where it can be overseen by trained personnel NOTE 5 Select a location for the remote pump deck syru...

Page 7: ...oval of the Merchandiser 6 Ensure manual fill is accessible 7 Clean and maintain icemaker per manufacturer s instructions If installing a Scotsman Pellet icemaker Lancer recommends setting the auto ag...

Page 8: ...connections F WARNING 14 Route the power supply cord to a grounded electrical outlet of the proper voltage and amperage rating Pouring hot water into drain may cause the Drain Tube to collapse Allow o...

Page 9: ...ource and connect tubing A dedicated CO2 regulator is required to supply the CO2 inlet at the unit as well as to all syrup pumps ATTENTION This unit has the ability to supply a remote dispenser with c...

Page 10: ...7 Test the motor operation by pushing both ice chute levers until agitator motor begins to turn 8 If necessary turn on the left and right screen by pressing the screen on off toggle buttons on the lef...

Page 11: ...e button again to deactivate the modules 20 Repeat steps 10 18 for the second screen 21 Make sure the pump deck is turned OFF before turning on CO2 22 Turn on CO2 at the source then using a screwdrive...

Page 12: ...ting the ratio by tapping the number and entering the new value on the keypad NOTE 3 From the Valve Configuration menu press the Configure tab on the far left side of the screen 4 Press the Configure...

Page 13: ...lastic screen housing tilt the housing forward until the housing disengages from the unit 5 Using the keypad enter a water flow rate value of 1 25 oz sec 6 Set the Timer to the ON position and select...

Page 14: ...ge 17 for reference The water flow rate should be set from the calibration of the carbonated plain water modules in the previous section and the ratio should be determined from when the brand was conf...

Page 15: ...g Diagram on page 17 for reference A B C D Increase Decrease A Flow Control B Valve Retainer C Solenoid D Valve Body 10 Repeat steps 8 and 9 if any more bonus flavor flow adjustment is necessary 11 Re...

Page 16: ...ty Sleep the amount of time for the unit to enter Sleep Mode see page 4 after inactivity Dispense Timeout the amount of time a valve will pour before automatic shutoff NOTE System Settings 1 From the...

Page 17: ...ns on how to set up this feature If no sold out sensor is assigned then the Auto feature acts the same as the Ready feature NOTE 1 From the Service Menu press the Sold Out button 2 Manually adjust spe...

Page 18: ...omplete NOTE 5 Verify that the correct update is displayed on the screen then press Start Update 1 Load the update file on to any blank USB as shown in the image below 2 Plug the USB into the port on...

Page 19: ...flavors then repeat steps 2 6 NOTE 5 Once the Brands button turns green then the updated brands will be available 1 Create a USB drive with the updated brand file in a folder named brands as shown in...

Page 20: ...h soap with clean potable water at a temperature of 90 F to 110 F 32 C to 43 C The mixture ratio is one ounce of cleaner to two gallons of water Prepare a minimum of five gallons of cleaning solution...

Page 21: ...ispense while the nozzles are exposed 3 Remove the outer nozzle by twisting clockwise and pulling downward DO NOT attempt to activate any valves while the outer nozzle is removed ATTENTION 4 Using the...

Page 22: ...ide and remove from unit See LED Lighting Configuration diagram on page 33 for reference 7 Use a screwdriver to remove the Auger Motor shaft cover 8 Remove the C clip from the Auger Motor Shaft 9 Disc...

Page 23: ...d the ice chute feed through 28 Wearing sanitary gloves reassemble all removable parts Ensure agitator clip is locked 29 Fill unit with ice and replace Top Cover 30 Reconnect dispenser to power source...

Page 24: ...sh syrup system again TROUBLESHOOTING TROUBLE CAUSE REMEDY No product when switch is activated 1 Malfunctioning switch assembly 2 No power to dispenser 3 Malfunctioning power supply 4 Malfunctioning P...

Page 25: ...sticking 1 Activate valve a few times to free debris Clean out any foreign material 2 Replace solenoid coil Water continually leaking at connections 1 Loose water connections 2 Flare seal washer leak...

Page 26: ...Wiring harness not plugged in 3 PC board defective 4 Malfunctioning power supply 1 Connect dispenser to power source 2 Plug in wiring harness 3 Replace PC board 4 Check voltage to power supply Check f...

Page 27: ...ck BIB connector if still leaking then re place line 2 Replace o ring 3 Replace defective pump BIB pump fails to restart after bag replacement 1 BIB connector not on tightly 2 BIB connector is stopped...

Page 28: ...ND PART LISTINGS 02 04 05 03 x2 01 Item Part No Description 01 06 2342 01 Electrical Hazard Warning Label 02 06 3553 Front Graphic Panel 03 06 3554 Side Graphic Panel 04 06 4017 Plumbing Diagram Label...

Page 29: ...2 30 13106 Motor Mount Bracket Left 13 30 12954 Motor Mount Bracket Right 14 82 3824 LFCV Valve Assembly Soda 15 82 3823 LFCV Valve Assembly Syrup 16 82 3821 LFCV Valve Assembly Syrup Inj 17 82 4507 S...

Page 30: ...C 05 12 0646 LED Light Bar 30 in 9 5 W 24 VDC 06 12 0652 02 LED Driver Ballast 60 W 07 52 3793 Jumper Wire Harness 18 Inch 08 30 12965 Light Side Brackets 44 Sensation 09 52 4034 ADA Membrane Switch A...

Page 31: ...AY L DISPLAY R 12V HDMI USB 12V HDMI USB RASP PI RASP PI ICE SW 24V 24V 115 VAC INPUT KEY SW TRIGGER KEY SW TRIGGER 24V 24V SO FM SO FM Valve A Valve B Valve A Valve B LED DRIVER 115 out 115 out 115v...

Page 32: ...t USB HD MI SD USB USB HD MI USB USB SD Card CARD Power Supply Wiring Diagram 115 Volt 24VDC Supply 3 3 CAP CAP 7Amp BREAKER 3 5 LEFT BREAKER 3 5 RIGHT BREAKER L N L L L V V 115 IN 115 OUT 115 OUT 24v...

Page 33: ...7 6 7 6 2 2 3 8 3 4 7 4 5 SW1 SWITCH 1 NOT USED FOR MODEL 4900 ON 5 4 SWITCH AGITATOR ON TIME 5 6 OFF OFF 11 SECONDS OFF ON 9 SECONDS ON OFF 7 SECONDS ON ON 5 SECONDS SWITCH AUGER RUN TIME 7 8 OFF OF...

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