LANCIER Monitoring RTS 1000, Original Operating Instructions

Page 1: ...BA 074890 020 11 14 Original operating instructions RTS 1000 Pressurisation System with addressable compressor monitoring unit ACS...

Page 2: ...mation on storage 11 Functionality of pressurization system RTS 1000 11 Product description 12 Product marking connection and operation 12 Instrument panel 13 Pressurised air supply storage drying and...

Page 3: ...ics 36 Normal mode 36 Shut down operation 36 Emergency mode 37 Shut down operation 37 General comments 38 Maintenance 38 Cleaning or changing compressor air intake filters 38 Change micro filter eleme...

Page 4: ...bar 10 Relative humidity output air typical approx 1 5 Regeneration air mass approx 270 300 l h 10 Regeneration time drying agent container 60 s Content air storage tank 6 l Ambient temperature limit...

Page 5: ...and secure operation of the system Certificate for savety valve and air storage tank A3 wiring diagram A3 circuit diagram The system should be put into operation only if all documents have been read a...

Page 6: ...ry out maintenance and repair work on the pressurization sys tem yourself for daily use It contains safety instructions which must be observed During operation other instructions must be observed if n...

Page 7: ...g instruction must always be stored within reach For the safety of persons in charge Operator Operator is any natural or legal person who uses the equipment or on whose instructions the equipment is u...

Page 8: ...r property Specific faults which may compromise safety have to be corrected immediately The pressurization system RTS 1000 must only be installed operated serviced and repaired by persons who have bee...

Page 9: ...tive parts of the electrical equipment must be protected against direct contact according to their volt age frequency usage category and place of operation by insulation position arrangement or perman...

Page 10: ...equipment has to be started up a second per son should always be present to disconnect the equipment in an emergency situation Always carry out work with greatest care and attention Watch out for the...

Page 11: ...drying agent container the existing drying agent is regenerated by a branch current of the already dried air The humid rege neration air blows out through the diffuser The air dried in this way is st...

Page 12: ...inet 4 Product marking compressor The name plate is found on the compressor hou sing 5 Electrical connecting block with MFR and switches 7 Pneumatic dryer panel 8 Compressor 2 1 condense the air drawn...

Page 13: ...tures 10 physical parameters of the pressurisation equipment and triggers an alarm when indicated contact system voltage compressor runtime and operating hours relative humidity of output air temperat...

Page 14: ...ively by one of the two drying agent containers and lead the regeneration air flow from the passive drying agent container outside to condensate surge tank 37 Micro filter 1 5 protects the control and...

Page 15: ...Page 15 39 35 37 36 36 23 42 28 27 24 6 33 38 40 41 32 22 29 25 8...

Page 16: ...Y2 to change the drying agent container in the clock pulse switches off the compressor via the motor contactor 44 K1 and activates the signal F when the humidity content of the dried air is inadmissi...

Page 17: ...nal LED AC 51 Signal LED Remote 52 Signal LED F On 53 Signal LED T Runtime not active 54 Signal LED Y1 state 55 Signal LED Y2 state 56 Signal LED Comp OK 57 Signal LED State Comp in 58 Signal output L...

Page 18: ...conditions a condensate storage tank is not nee ded 10 Electrical connection Deadly risk Electrical connection must only be made by electrical specialists After connecting electricity Take caution wit...

Page 19: ...enance Compressor maintenance and servicing operations are described on pages 40 41 Compressor spare parts Compressor spare parts are listed on page 50 Fault remedy Compressor faults and their remedie...

Page 20: ...d The marker can be moved up and down by the adequate keys Pressing the soft key select chooses the menu item To return to an higher menu level choose menu item back or press soft key back All menus a...

Page 21: ...Page 21...

Page 22: ...2 MFR Alarm Display press soft key select Display D3 5 MFR alarm display appears Alarms Signalisation F humidity AC operating voltage T compressor runtime DC signal voltage option W maintenance WT doo...

Page 23: ...FR info Menu selection Menu D1 Disp Device MFR press soft key select Menu D2 2 MFR Info press soft key select Display D3 7 MFR Info appears Version date and time of the MFR software release are displa...

Page 24: ...he value Pressing the keys for a longer time increases the speed of alteration of the values of runtime maintenance and operating hours Pressing the soft key set stores the set value MFR settings Menu...

Page 25: ...oft key select Menu D2 1 ACS Settings press soft key select The air flow value must be set accordingly to the mounted flow module Factory setting is already appropriate Display D3 2 ACS Settings appea...

Page 26: ...hen humidity monitoring is bypassed e g running dry of the system by pressing the button F off 61 54 Signal LED Y1 state illuminates when air dryer 1 is active relay KY1 and solenoid Y1 are activated...

Page 27: ...W activates and Relais K A deactivates Signal LED A 59 illuminates Alarm A must occur in the remote control center if a signal line is connected Fuses A Fuse AC safeguards the AC circuit supply volta...

Page 28: ...equipment Main power is connected and activated Turn motor protective switche 43 to I The compressor starts MFR 45 indicates at the same time The yellow Signal LED State Comp in 57 flashes The yellow...

Page 29: ...is active The red Signal LED F 48 flashes in the MFR either the electrical connection to the humidity sensor or the humidity sensor 41 itself is broken In this case check the connection line or change...

Page 30: ...ox 2 4 A 70 Change setting Deadly risk Switch off operating voltage Unscrew or disconnect back up fuse Then with a small screw driver turn the setting screw 70 approximately to the setting indicated a...

Page 31: ...se regarding the compressor run time The change of the valves is visualised by the LEDs Y1 State 54 and Y2 State 55 on the MFR and the LEDs at the solenoid valves 36 It is also audible by the sudden e...

Page 32: ...e of switching pressure First set the cut out pressure and then the cut in pressure because changing the cut out pressure leads to a change in the cut in pressure This means the difference between cut...

Page 33: ...ting nut pull out hose Connect the supplied testing hose 80 to the pressure lim iting valve 38 and the manometer high pressure 17 so the manometer high pressure 17 can be used as a test gauge Close sa...

Page 34: ...pen safety valve high pressure 29 and and discharge tank Close safety valve high pressure 29 after this Switch on operating voltage after a few minutes the red signal LED F 48 illuminates on the MFR 4...

Page 35: ...st be used only if a fault occurred the high pressure safety valve 18 is open and the shut off valve cable pressure 13 is shut Humidity monitoring must be reactivated immediatly after trouble shooting...

Page 36: ...monitoring lines 13 Switch on motor protective switch 43 Wait until the equipment is charged The compressor switches off at 5 0 bar Open shut off valve 6 43 the compressor automatically switches on an...

Page 37: ...lve 6 Depressurise the equipment by opening the safety valve high pressure 29 Remove the pressure hose of the compressed air con sumers from equipment output 12 at the equipments back side Attach pres...

Page 38: ...loosened screw joints again Maintenance Cleaning or changing compressor air intake filters Deadly risk Working on open live equipment Do not operate the equipment with damp hands Caution live componen...

Page 39: ...er changing drying agent of the drying agent containers 35 see page 40 Detach micro filter Remove filter cup 85 by loosening the connecting nut from the filter head 86 Unfasten hollow grub screw 87 wi...

Page 40: ...er assembly bracket with the dry ing agent containers 35 and take both out 35 91 35 91 3 Disassemble drying agent container Risk of injury Do not touch drying agent with wet hands heat build up Risk o...

Page 41: ...ng agent container Insert and screw lower assembly bracket with the drying agent containers 35 again on back panel of equipment Screw all hose lines again onto the drying agent containers 35 7 Check s...

Page 42: ...h replace double non return valve 39 if necessary see page 41 Check hose replace diffusor if neces sary Check cycle time see page 31 Watch relay KY1 u KY2 check wiring and plugs of solenoid valves Re...

Page 43: ...nal LED F 48 on the MFR turns off the pressurised air is dry The green Signal LED F on 52 on the MFR is still turned off no humidity monitoring Warning Pressing the button F off overrides the humidity...

Page 44: ...on with heated components Normal mode see page 37 Switch on operating voltage Wait until the equipment is charged Signal LED F 48 on the MFR 45 turns off The compressor switches off at 5 0 bar Open sh...

Page 45: ...ronment Please send the old depressurised system back to LANCIER Monitoring GmbH for professional recycling or disposal Contact LANCIER Monitoring GmbH Phone 49 0 251 674 999 0 Fax 49 0 251 674 999 99...

Page 46: ...ressor monitoring unit 072891 010 13 Compressor hose 074515 000 14 Micro filter complete 056358 000 15 Solenoid valve 3 2 way when ordering replacement part specify voltage and frequency 031538 000 16...

Page 47: ...Page 47 7 16 14 15 15 18 17 13 20 24 8 23 10 6 9 4 22 21 19 8...

Page 48: ...0 L Sealing ring for upper filter disc 056715 000 O Bottom filter disc 004445 000 N Sealing ring top top bottom 004173 000 J Compression spring 011293 000 The components on this page marked with are a...

Page 49: ...lter element 056359 000 2 O Ring 034390 000 2 1 Electric equipment Item Name Order no 1 Motor contactor K1 067950 000 2 Motor protective switch Q4 067951 000 3 Multifunktional relay MFR 073285 002 4 S...

Page 50: ...essure 11 1 Manometer High pressure 11 2 Manometer Cable pressure 1 11 3 Manometer Cable pressure 2 11 4 Manometer Interim pressure 11 5 Contact manometer High pressure 11 6 Contact manometer Cable pr...

Page 51: ...Page 51 Pneumatics diagram Nr 074891 000...

Page 52: ...Signal relay N K16 Time relay 8 min 1 K17 Time relay 8 min 2 K18 Switch clock K19 Switching relay K20 Signal relay W K21 Time relay Backlash K22 Switching relay K23 Signal relay V M1 Motor Compressor...

Page 53: ...Page 53 Circuit diagram Nr 074880 000...

Page 54: ...Signal relay N K16 Time relay 8 min 1 K17 Time relay 8 min 2 K18 Switch clock K19 Switching relay K20 Signal relay W K21 Time relay Backlash K22 Switching relay K23 Signal relay V M1 Motor Compressor...

Page 55: ...Wiring diagram Nr 074881 000 Page 55...

Page 56: ...e been consulted EN 12100 1 and 2 Machine safety EN 286 1 Simple imitation pressure tank for air or nitrogen part 1 EN 60204 1 Electrical fittings of machines EN 61000 6 1 Interference resistance faul...