Landoll 1230 Series, Operator'S Manual

Page 1: ...MODEL 1230 SERIES COULTER CHISEL OPERATOR S MANUAL 1900 NORTH STREET MARYSVILLE KANSAS 66508 785 562 5381 F 319 0501 05 01...

Page 2: ...a defective part This warranty is void if any part not supplied by LANDOLL is used in assembly or repair or if the machine has been altered abused or neglected LANDOLL repair parts are warranted for n...

Page 3: ...MODEL 1230 SERIES COULTER CHISEL OPERATOR S MANUAL PURCHASED FROM DATE ADDRESS PHONE NO SERIAL NO i...

Page 4: ...DRAULIC SYSTEM ASSEMBLY 3 13 3 20 WARNING LIGHTS INSTALLATION 3 23 4 OPERATION AND MAINTENANCE 4 1 4 1 DECALS 4 5 4 2 ROCKSHAFT LOCKUP OPERATION 4 6 4 3 TRACTOR PREPARATION 4 7 4 4 CHISEL PLOW PREPARA...

Page 5: ...22 COULTER CUTTERS 4 22 4 23 LEVELING BAR 4 22 4 24 DEEP TILL SHANKS 4 22 4 25 DEPTH CONTROL SYSTEM 4 23 4 26 POINTS FOR SHANKS 4 23 4 28 REAR BAR SHANK EXTENSIONS 4 24 5 TROUBLESHOOTING GUIDE 5 1 ii...

Page 6: ...IF NOT AVOIDED WILL RESULT IN DEATH OR SERIOUS INJURY WARNING WARNING INDICATES A POTENTIALLY HAZARDOUS SITUA TION WHICH IF NOT AVOIDED COULD RESULT IN DEATH OR SERIOUS INJURY CAUTION CAUTION INDICAT...

Page 7: ...intenance of your Landoll equipment Drawings in this section locate adjustment points on the equipment NOTE IF THE EQUIPMENT IS IMPROPERLY ASSEMBLED OR MAINTAINED THE WARRANTY IS VOID IF YOU HAVE ANY...

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Page 9: ...10 15 7 6 3 123113 Rigid 13 0 13 5 12 12 9 6 3 123213 Rigid 13 0 13 5 12 15 7 6 3 123313 Rigid 16 3 13 6 12 15 7 6 3 123215 Rigid 15 0 15 5 14 15 7 6 3 123315 Rigid 18 6 15 8 14 17 7 6 3 123217 Rigid...

Page 10: ...65 81 90 112 9 16 12 55 62 80 100 110 137 9 16 18 60 75 90 112 130 162 5 8 11 75 94 110 137 170 212 5 8 18 85 106 130 162 180 225 3 4 10 130 162 200 250 280 350 3 4 16 150 188 220 275 320 400 7 8 9 12...

Page 11: ...146 75 85 16 115 125 202 218 109 121 20 160 180 248 272 213 237 24 185 215 303 327 238 262 32 250 290 310 340 LANDOLL CORPORATION HYDRAULIC FITTING TORQUE SPECIFICATIONS 37o JIC ORS ORB REV 10 97 THIS...

Page 12: ...NOTES 2 4...

Page 13: ...embly Use lock washers or flat washers as specified Spread all cotter pins After completion of final assembly tighten all nuts evenly to prevent misalignment distortion or binding Tighten all screws a...

Page 14: ...ATERIALS ARE IN THE AREA ALSO CLEAR BYSTANDERS FROM AREA WARNING 1 WEAR PERSONAL PROTECTIVE EQUIPMENT PPE SUCH AS BUT NOT LIMITED TO PROTECTION FOR EYES LUNGS EARS HEAD HANDS AND FEET WHEN OPERATING S...

Page 15: ...AND SAFETY WITH THE CUSTOMER 3 3 ASSEMBLY INSTRUCTIONS 3 3 1 The terms right and left front and rear refer to the machine as viewed by fac ing in the direction of forward travel 3 3 2 Open all bundle...

Page 16: ...ers and nuts 3 4 5 Attach jack to hitch and extend to floor See Figure 3 3 3 4 6 Install right and left diagonal hitch braces to frame with four 3 4 x 5 5 8 U bolts lock washers and nuts See Figure 3...

Page 17: ...rings Two inner and two outer 9 6 frame only requires two inner bearings 3 5 3 Both Frames Install rockshaft bearings with a reinforcement bar under frame at each bearing location 10 10 Frame Also ins...

Page 18: ...EAMS 3 7 1 Insert wheel spindles into walking beam Align holes and install 3 8 x 2 1 2 roll pin one in each wheel spindle See Figure 3 8 Note Use hole A for normal tire clearance or hole B for additio...

Page 19: ...r rod until after hydraulic system is purged of air p 15 3 9 FRAME EXTENSIONS 3 9 1 Two types of frame extensions are used a Short stub extensions 8 19 1 2 See Figure 3 12 b Main frame extensions 24 S...

Page 20: ...ote Install RH cutter supports on right and LH cutter support on left See next step 3 10 3 Install disc cutter supports See Figure 3 16 RH cutter supports hubs toward right side of implement on RH sid...

Page 21: ...wheels Position those shovels to throw out ward See arrows indicating throwing di rection on assembly layout 3 12 3 To ensure the chisel plow pulls evenly in stall correct number of RH and LH twisted...

Page 22: ...ain frame and wing frames using two U bolts for each hinge See Figure 3 20 3 13 5 Attach cylinder linkage to front hinges a Insert 3 4 diameter pin through hinge with spacers b Install 1 diameter pin...

Page 23: ...ng stand on rear bar at frame gusset Insert U bolt inside gusset about 38 1 2 from ends of main frame rear bar See Figure 3 24 3 16 5 Wing Frame Extensions a Attach frame extensions as required Refer...

Page 24: ...ng four 5 8 x 3 cap screws with four spac ers lock washers nuts 3 18 4 Insert wheel support between plates Use L pin and clip pin to hold in place 3 18 5 Install wheel on hub Tighten wheel bolts to 80...

Page 25: ...d Models a Mount base end of 3 x 8 disc cutter frame cylinder to cylinder anchor on hitch See Fig ure 3 28 b Install 90 elbows in cutter frame cylinder c Connect 3 8 x 128 and 3 8 x 140 hoses to cutte...

Page 26: ...ward valve See Figure 3 33 Note Fluid flow direction is shown on check valve body with an arrow See Figure 3 32 d Install all remaining hydraulic cylinders hoses and fittings shown on next page Notes...

Page 27: ...c system 3 19 4 Purging Air From Hydraulic System Initial Assembly IMPORTANT CYLINDER OPERATION WILL BE VERY ER RATIC AND UNEVEN UNTIL ALL AIR IS PURGED FROM THE SYSTEM After hitching the tractor to t...

Page 28: ...3 16 Figure 3 36 Main Frame Hydraulic Lift Circuit 21 23 Folding Models Figure 3 37 Wing and Cutter Frame Hydraulic Lift Circuits Folding Models...

Page 29: ...3 17 Figure 3 38 9 6 Main Frame Assembly Layout Single Axle 12 Shank Spacing Figure 3 39 9 6 Main Frame Assembly Layout Walking Beam Axle 12 Shank Spacing...

Page 30: ...3 18 Figure 3 40 9 6 Main Frame Assembly Layout Single Axle 15 Shank Spacing Figure 3 41 9 6 Main Frame Assembly Layout Walking Beam Axle 15 Shank Spacing...

Page 31: ...3 19 Figure 3 42 10 10 Main Frame Assembly Layout Walking Beam Axle 12 Shank Spacing...

Page 32: ...3 20 Figure 3 43 10 10 Main Frame Assembly Layout Walking Beam Axle 15 Shank Spacing...

Page 33: ...3 21 Figure 3 44 10 10 Main Frame Assembly Layout 19 Folding Model...

Page 34: ...3 22 Figure 3 45 10 10 Main Frame Assembly Layout 21 and 23 Folding Models...

Page 35: ...ly to the angle bracket side with only two holes using 1 2 13 x 1 1 2 hex head cap screws and hex lock nuts 3 20 2 Install the assembled lights on the outside of the frame just forward of the rear hin...

Page 36: ...NOTES 3 24...

Page 37: ...ompany reserves the right to make changes at any time without notice CAUTION 1 AVOID INJURY OR FATAL ACCI DENTS READ THESE SAFETY PRE CAUTIONS COMPLETELY AND CARE FULLY UTILIZE THESE INSTRUC TIONS WHE...

Page 38: ...EY SHOULD BE REPLACED CAUTION 1 WEAR PERSONAL PROTECTIVE EQUIPMENT PPE SUCH AS BUT NOT LIMITED TO PROTECTION FOR EYES LUNGS EARS HEAD HANDS AND FEET WHEN OPERATING SERVICING OR REPAIRING EQUIPMENT DO...

Page 39: ...OWING VEHICLE SHOULD BE AT LEAST EQUAL IN WEIGHT OF THE TOWED IMPLEMENT CAUTION 1 UTILIZE TRANSPORT CHAINS THE TRANSPORT CHAIN SHOULD BE AD JUSTED SO THAT THE TONGUE OF THE TOWED MACHINE WILL NOT TOUC...

Page 40: ...ING RAISED OR LOWERED 3 RAISED WINGS CAN CONTACT ELECTRIC UTILITY LINES AND OVER HEAD OBSTRUCTIONS SEVERE SHOCK INJURY OR DEATH CAN RE SULT DRIVE CAREFULLY MEASURE OVERALL TRANSPORT HEIGHT AND WIDTH T...

Page 41: ...cific machine ar eas The decals are for personal safety READ AND UNDERSTAND THE DECALS a Keep decals clean by wiping off regularly Use a cleaning solution if necessary b Replace missing damaged or pai...

Page 42: ...5 c Insert lockup pin and install clip pin d Attach lockup to rockshaft in storage posi tion when not in use See Figure 4 6 4 2 1 SMV Sign a The sign is mounted on the rear bar left of the machine ce...

Page 43: ...top of drawbar 4 4 CHISEL PLOW PREPARATION 4 4 1 Before taking your implement to the field the following procedures should be done 4 4 2 Check all hardware for proper tightness When the machine is new...

Page 44: ...E LEAVING TRACTOR Note Relieve internal hydraulic system pres sure before leaving tractor seat a Hitch tractor to implement with a 1 25 mm pin minimum diameter Secure pin in place with a clip pin b Re...

Page 45: ...PLE MENT FAILURE TO DO SO COULD CAUSE SERIOUS PERSONAL INJURY AND MACHINE DAMAGE IF IMPLE MENT BECOMES UNHOOKED FROM TOWING VEHICLE 4 6 PURGING THE HYDRAULIC SYSTEM Purge the air from the hydraulic sy...

Page 46: ...chisel plow to ground b Using tractor control lever relieve pressure in hydraulic system c Disconnect hydraulic hoses and install cou pler dust caps d Install jack Remove transport safety chain and hi...

Page 47: ...est on wing frame stands when folded 4 9 DEPTH CONTROL ALL MODELS MAIN AND CUTTER FRAMES 4 9 1 When desired depth is attained add stop collars to the main frame lift cylinder rod so the implement will...

Page 48: ...slopes start at the bottom of the slope and work upwards parallel to the bottom b Chisel the field at an angle to the rows to break up the ridges 4 11 3 Operating Speed a The chisel works best when o...

Page 49: ...ger under each mark See Figures 4 17 and 4 19 b Do not count residue pieces smaller than 1 8 diameter or pieces not under marks See Figures 4 18 and 4 19 Note To effectively reduce erosion residue pie...

Page 50: ...not level front to rear raise the implement out of the ground and raise or lower the hitch Lower the implement into the ground as before to ensure the frame is level 4 14 2 Wing Models a If the main f...

Page 51: ...o raise wheels same distance above ground level as desired chisel working depth See Figure 3 27 Note Be sure main frame wing and cutter frames are level b Operate implement and watch gauge wheel actio...

Page 52: ...d is not adjustable The set ting is for optimum shank and frame protec tion See Figure 4 26 Operating Note Maintain an operating depth so the spring retaining bolt does not continually protrude above...

Page 53: ...c Tighten all loose bolts U bolts and L bolts d Check torque settings on spring cushion clamps and disc cutters 4 19 4 End of Season a Clean all dirt and residue from implement b Repair or replace an...

Page 54: ...e gun b Replace broken or missing fittings 4 18 Fig Item Grease Fittings 8 Hours Daily 40 Hr Weekly 200 Hr Beginning of Season End of Season 4 28 Rockshaft Bearings 1 ea 4 30 Wheels 1 ea 4 29 Walking...

Page 55: ...4 19 Figure 4 28 Rockshaft Figure 4 29 Walking Beams Figure 4 30 Wheels Figure 4 31 Disc Cutters...

Page 56: ...hion Clamp DISC CUTTER TORQUE CHECK First 8 Hr First 40 Hr First 250 Hr Beginning of Season Periodically Pivot Bolt Bevel Nut X X X X U Bolts X X X X SPRING CUSHION TORQUE CHECK First 8 Hr First 40 Hr...

Page 57: ...e type teeth can be added to the bar if desired 4 23 2 Four holes allow vertical adjustment See Figure 4 35 To change remove the clip pin and pivot pin and relocate as desired 4 23 3 To adjust down pr...

Page 58: ...r minimum residue distur bance b Twisted points for incorporating some resi due Note Install an equal number of right and left twisted points See Basic Setup Assembly In structions 2PD654399 for point...

Page 59: ...SHANK EXTENSIONS 4 27 1 Extensions move standard or deep till shanks on the rear bar 10 rearward for im proving material flow in high residue condi tions See Figure 4 40 4 23 Figure 4 40 Rear Bar Sha...

Page 60: ...NOTES 4 24...

Page 61: ...t pressure E MALFUNCTIONING DEPTH CONTROL CYLIN DER Repail cylinder or hydraulic system F WORN POINTS Replace points as necessary 2 TRACTOR WHEELS SLIPPING A INSUFFICIENT REAR WHEEL Add weight as re q...

Page 62: ...NOTES 5 2...

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Page 64: ...Model 1230 Series Coulter Chisel Operator s Manual Re Order Part Number F 319 0501 LANDOLL CORPORATION 1900 North Street Marysville Kansas 66508 785 562 5381 800 428 5655 WWW LANDOLL COM F 319 0501 05...