PLANNED MAINTENANCE
2-17
Figure 2-25: Engine Drain Plug Location
Change Engine Oil and Filter
1.
See Figure 2-25.
2. The mast must be fully lowered.
3.
Set the parking brake and block both of the rear
wheels.
4.
Set the key switch to “OFF” and remove the key.
5.
Slide a container, with a capacity of 2 gallons (10
liters) minimum under the drain
plug, then remove
the plug.
6.
Drain engine oil.
7.
Remove and replace engine oil filter.
8.
Replace drain plug. See Figure 2-25.
9.
Fill engine with oil. See page 1-17 for recommended
lubricants and fluid capacities.
10. Check fluid level using engine dipstick. See
11. Operate the engine and observe the engine filter for
oil leaks.
12. After operating, recheck engine oil level with dipstick
and fill as necessary.
NOTES
DO NOT overfill. Having the level above the FULL mark
on the engine dipstick does not allow enough area for
expansion when the oil heats during normal operation.
600 Hour Inspection
Change Hydraulic Oil, Hydraulic Oil
Filter and Tank Filter
1.
Position the forklift on a flat surface, set the parking
brake and block the wheels to prevent movement.
2.
Set the key switch to “OFF” and remove the key.
3.
Open right hand door and engine compartment
cover.
4.
Before removing either filter assembly, clean the area
to avoid contamination.
5.
Reach in and spin off the hydrostat charge hydraulic
oil filter assembly. Figure 2-7 on page 2-5
6.
Remove the filter canister and take the filter element
from inside.
7.
Coat the top O-ring seal on the new filter element
with a thin film of hydraulic oil.
8.
Insert the filter assembly into the filter mount and
spin on to seat the O-ring seal.
9.
Unscrew and remove cap in top of in-tank filter
assembly.
10. Replace filter element.
11. Replace cap and tighten screw.
12. Operate the hydraulic system by running the mast
functions and observe the filter for oil leaks.
13. Add hydraulic oil as needed to reach “FULL” on the
fluid level gauge. See Figure 2-6.
14. Close engine compartment and right hand door.
Floor Plate Removal
The floor plates provide access to the drive module
assembly which is mounted to the top of the RH floor
plate.
The SAHR brake valve and
service stop pedal and linkage are mounted under middle
floor plate:
1. Thoroughly clean the floor area using brush and
dustpan or vacuum.
2.
Remove hardware and floor plates from the forklift
frame.
NOTE
The drive module electrical harness will restrict how far
the plate can be lifted. To fully remove the plate you must
disconnect the electrical harness.
3.
Install all screws when the floor plates are reinstalled
and make certain the drive harness is reconnected to
the drive.
Summary of Contents for Bendi B40i4
Page 2: ......
Page 26: ...1 20 F 581 R1 INTRODUCTION SAFETY AND INSPECTION...
Page 100: ...3 52 F 581 R1 TROUBLESHOOTING AND CORRECTIVE MAINTENANCE...
Page 120: ...4 20 F 581 R1 CALIBRATION AND PROGRAMMING...
Page 129: ...ENGINE WITH FUEL SYSTEM 5 9 Figure 5 10 Fuel System Troubleshooting...
Page 133: ...ENGINE WITH FUEL SYSTEM 5 13...
Page 134: ...5 14 F 581 R1 ENGINE WITH FUEL SYSTEM...
Page 140: ...6 2 F 581 R1 GM ENGINE SUPPLIER PROVIDED DOCUMENTATION...
