Landoll Brillion PD, Operator'S Manual

Page 1: ...LL CORPORATION 1900 North Street Marysville Kansas 66508 785 562 5381 800 428 5655 WWW LANDOLL COM Transport Pulverizer with 1 3 4 Trunnion Bearing PD PDS PH PHS PHR PO PC PV PVS 10ft through 16ft Ope...

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Page 3: ...with Lift Brace Installation 2 4 Hydraulic System Installation 2 6 Tightening Procedure For JIC Swivel Female Nuts 2 6 Tightening Procedure For Swivel O ring Fittings 2 6 Drawbar with No Lift Brace I...

Page 4: ...peration 3 3 Hitching the BH1020 Bridge Hitch 3 4 Unhitching Parking Pulverizer with BH1020 Bridge Hitch 3 4 Hydraulic System 3 5 Hydraulic Lift Circuit 3 5 Scraper Adjustment 3 5 Transport 3 6 4 Main...

Page 5: ...ermined by facing the direction the implement will travel during field operation unless otherwise stated Owner Assistance If customer service or repairs are needed contact your Brillion dealer They ha...

Page 6: ...cle sign as required Slow moving tractors and towed implements can create a hazard when driven on public roads They are difficult to see especially at night Do not tow an implement that when fully loa...

Page 7: ...e from any type of chemical fire Store or dispose of unused chemicals as specified by the chemical manufacturer High Pressure Fluid Safety Escaping fluid under pressure can be nearly invisible and hav...

Page 8: ...ay be required Chain capacity must be greater than the TOTAL weight of all towed implements A second chain should be used between each implement Attach the chain to the tractor drawbar support or spec...

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Page 10: ...1 6 F 851R0 INTRODUCTION AND SAFETY INFORMATION Figure 1 4 Safety Decal Locations 1 of 4 5217 9 5 5 9 3...

Page 11: ...INTRODUCTION AND SAFETY INFORMATION F 851R0 1 7 Figure 1 5 Safety Decal Locations 2 of 4...

Page 12: ...1 8 F 851R0 INTRODUCTION AND SAFETY INFORMATION Figure 1 6 Safety Decal Locations 3 of 4 6 9 3XOY HFDO6LGH...

Page 13: ...INTRODUCTION AND SAFETY INFORMATION F 851R0 1 9 Figure 1 7 Safety Decal Locations 4 of 4 3ODWH...

Page 14: ...1 10 F 851R0 INTRODUCTION AND SAFETY INFORMATION Table provided for general use NOTES...

Page 15: ...facing in the direction of forward travel To ensure alignment of assemblies leave the nuts loose until completion of final assembly Use lock washers or flat washers as specified Spread cotter pins Af...

Page 16: ...ers and Nuts attach the wheel arms to the frame See Figure 2 2 View oriented for clarity 2 Install hub and spindle into wheel arm sleeve Secure with 3 8 16 x 3 Bolt and Locknut 3 Mount the wheels to t...

Page 17: ...ASSEMBLY F 851R0 2 3 Figure 2 3 Wheel Arm Mounting Dimensions UDPH KHHO UP KHHO UP UDPH 3XOY 2S KO UP LP...

Page 18: ...at Washer and slide Bolt through Frame Brace Lug Add Flat Washers and Locknut tighten so that the Frame is free to pivot on the Drawbar Repeat for the opposite side See Figure 2 4 Figure 2 4 Frame Bra...

Page 19: ...R0 2 5 Figure 2 6 Drawbar with Lift Brace Installation 3XOY 2S UDZEDU UDFH UDZEDU UDFHV ROW ODW DVKHU RFNQXW 3LQ 5ROO 3LQ ODW DVKHU 0DFKLQHU XVKLQJ QFK 3LQ ROW RFNQXW 0DQXDO 6WRUDJH RVH ODPSV G O 7UDQ...

Page 20: ...r base end Elbow Fitting Run hoses along the frame and down the drawbar under the manual canister mount through the hose loop and hose support towards the tractor 3 Turn the O Ring end of each Male OR...

Page 21: ...ASSEMBLY F 851R0 2 7 Figure 2 7 Hydraulic System Installation 3XOY G D RXW G O GDSWHU 0DOH RXSOHU RVH VVHPEO RVH VVHPEO 5HVWULFWRU HJ HPDOH 6ZLYHO OERZ LWWLQJ HJ 25 0DOH OERZ LWWLQJ...

Page 22: ...Brace Lug Slide Flat Washer onto 1 8 X 5 1 2 Bolt and insert bolt through Brace Add another Flat Washer and slide Bolt through Frame Brace Lug Add Flat Washers and Locknut tighten so that the Frame is...

Page 23: ...e 2 10 Drawbar with No Lift Brace Installation 3XOY 2S UDZEDU1R LIW UDZEDU UDFH RFNQXW ROW ROW ODW DVKHU RFNQXW UDPH DVKHU ODW 3LQ 5ROO 3LQ 0DFKLQHU XVKLQJ RWWHU 3LQ OHYLV 3LQ RFNZDVKHU 1XW UDFNHW 8 R...

Page 24: ...inserting the 1 x 3 5 8 Pin Secure Pin by inserting 3 16 x 2 Cotter Pins 4 With Lug Extension resting flat on top of Bridge Hitch Tube insert 3 4 10 U Bolt and secure with Locknuts Tighten 5 With por...

Page 25: ...Bridge Hitch Installation 3XOY ULGJH LWFK ULGJH LWFK RXEOH 6WDQG DS 3OXJ 3LQ Z KDLQ 0DQXDO 6WRUDJH RVH ODPS G O RFNQXW XJ WHQVLRQ 8 ROW OHYLV 3LQ RWWHU 3LQ ODW DVKHU 6DIHW KDLQ ROW RRVHQHFN RXSOHU RFN...

Page 26: ...he end hole The Slotted Nut should be tightened so that the Frame is free to pivot on the Bridge Hitch Insert 1 4 X 2 Cotter Pin 4 Repeat for the Right Hand side Rotate the braces so they are against...

Page 27: ...ridge Hitch Brace Installation 3XOY ULGJH LWFK UDFH LWFK UDFH HIW DQG LWFK UDFH 5LJKW DQG UDFH UDFH G O ROW RFNQXW ROW ROW DVKHU RFNQXW ROW RFNQXW ODW DVKHU RWWHU 3LQ 6ORWWHG 1XW ULOOHG ROW ODW DVKHU...

Page 28: ...inder and a Male ORB X Male JIC Adapter Fitting into the other port of the Ball Valve Connect the Ball Valve Restrictor to the Elbow in the base end port of the Cylinder 4 Assemble Bulkhead Fittings i...

Page 29: ...ion 3XOY ULGJH LWFK G RVH VV ROW 7ZLQ 7RS 3ODWH 7ZLQ ODPS 3DLU XONKHDG 0 RVH VV RVH VV RVH VV OERZ HJ 025 6 5HVWULFWRU DOO 6KXW RII 9DOYH G O 7UDQVSRUW RFN DLU 3LQ RWWHU HQW OHYLV 3LQ 0DOH RXSOHU GDSW...

Page 30: ...dirt and corrosion 2 Make sure the 7 pin connector is inserted ALL the way in With tighter fitting pins operator ma think the connector is all the way in but really isn t 3 Make sure the tractor rece...

Page 31: ...n the Pulverizer is in the transport position Whether the Pulverizer is towed behind a tractor or a companion tool the Light Mount Bracket provides lamp adjustment for higher or lower drawbar heights...

Page 32: ...3XOY LJKWV UDFNHW 0RXQW UDFNHW 0RXQW ODVKHU 0RGXOH 5HG 5H HFWRU HOORZ 5H HFWRU 2UDQJH 6WULSH HFDO 3ODWH LJKW 6KLHOG PEHU ROW DPS DUQHVV 8 ROW ODQJHG RFNQXW RFNQXW ODW DVKHU ROW RFNQXW ODQJHG RFNQXW 8...

Page 33: ...ulverizer with Lift LED Warning Lights Installation Dimensions 5H HFWLYH HFDO UDFNHW 5HG 5H HFWLYH HFDO 5HG DPS 5HG DPS PEHU DPS PEHU DPS 609 5H HFWLYH HFDO UDFNHW LJKW 0RGXOH 2UDQJH HFDO 2UDQJH HFDO...

Page 34: ...te the remaining left and right 2 plug cords along the left and right top of frame Plug a 2 plug harness into each Amber LED Lamp 9 Layout the 7 Pin Harness and attach the harness to the Light Module...

Page 35: ...FNHW LJKW UDFNHW 609 ROW ODW DVKHU 8 ROW 609 0RXQW RFNQXW 3LQ DUQHVV ROW RFNQXW ODVKHU 0RGXOH 8 ROW DPS DUQHVV RFNQXW ODW DVKHU HFDO 3ODWH HOORZ 5H HFWRU 2UDQJH 6WULSH 5HG 5H HFWRU ROW PEHU LJKW 6KLHO...

Page 36: ...LY Figure 2 20 Pulverizer with No Lift LED Mounting Dimensions 609 PEHU DPS PEHU DPS 5HG DPS 5HG DPS LJKW 0RGXOH PEHU 5H HFWLYH HFDO PEHU 5H HFWLYH HFDO 5H HFWLYH HFDO UDFNHW 5H HFWLYH HFDO UDFNHW 3XO...

Page 37: ...ASSEMBLY F 851R0 2 23 Table provided for general use NOTES...

Page 38: ...r the four that will be attached when the tube is attached to the Scraper Brackets Secure with 3 8 16 U bolt and Flanged Locknuts 3 Roughly center and attach the Scraper Tube to the Scraper Brackets w...

Page 39: ...ASSEMBLY F 851R0 2 25 Figure 2 22 Notched Scraper Installation 7XEH 8 ROW ODQJHG RFNQXW 6FUDSHU ODQJHG RFNQXW ODQJHG RFNQXW 6FUDSHU UDFNHW 8 ROW 8 ROW...

Page 40: ...d spaced approximately 6 inches apart Remove the eight Locknuts from the U Bolts where the Scraper Bar will attach to the Scraper Brackets See Figure 2 23 3 Roughly center and attach the Scraper Bar t...

Page 41: ...pproximately 6 inches apart Remove the twelve Locknuts from the U Bolts where the Scraper Bar will attach to the Scraper Brackets See Figure 2 24 3 Roughly center and attach the Scraper Bar to the Scr...

Page 42: ...ptional NOTE Sprocket 4K775 is an option used only with 164648 Wheel 1 Position the sprocket between each wheel so it rides on top of wheels See Figure 2 25 2 Make sure the sprocket does not bind Figu...

Page 43: ...nnector for the lights Make sure the tractor has a good clean receptacle free of dirt and corrosion Make sure the 7 pin connector is inserted ALL the way in With tighter fitting pins operator may thin...

Page 44: ...ise the machine fully Remove Transport Lock Pin from storage position and install the Transport Lock Pin in its locked position See Figure 3 2 IMPORTANT It is the responsibility of the owner operator...

Page 45: ...on Once the machine has been transported to the field remove the Transport Lock from the cylinder rod Place the Transport Lock on the storage channel located on the left side of the Bridge Hitch Secur...

Page 46: ...lamp harness plug If machine is to be transported on a roadway install transport locks See Figure 3 3 Unhitching Parking Pulverizer with BH1020 Bridge Hitch NOTE Be sure ground is level To prepare for...

Page 47: ...cylinder is fully extended Install the Transport Lock Pin for drawbar version See Figure 3 2 Install Transport Lock Channel for Bridge Hitch See Figure 3 3 For Field Operation Raise the machine slight...

Page 48: ...ameter Grade 8 bolt for this connection Attach the safety chain to the tractor drawbar See Figure 1 2 Provide only enough slack in the chain for turning Do not use an intermediate chain support as the...

Page 49: ...0 65 81 90 112 9 16 12 55 62 80 100 110 137 9 16 18 60 75 90 112 130 162 5 8 11 75 94 110 137 170 212 5 8 18 85 106 130 162 180 225 3 4 10 130 162 200 250 280 350 3 4 16 150 188 220 275 320 400 7 8 9...

Page 50: ...bricants are used When fasteners are dry solvent cleaned add 33 to as received condition torque Bolt head identification marks indicate grade and may vary from manufacturer to manufacturer Thick nuts...

Page 51: ...ine is connected to the tractor or any time the hydraulic circuit is opened air must be bled from the system Check the hydraulic lines and cylinders for leaks before starting operation each day When t...

Page 52: ...4 4 F 851R0 MAINTENANCE Figure 4 2 Lubrication Intervals GUDXOLF OLQGHU UV UDPH UDZEDU UV 7UXQQLRQ HDULQJ UV XE DQG 6SLQGOH VVHPEO 5HSDFN QQXDOO KHHO UP 7LUH VVHPEO UDPH ULGJH LWFK GUDXOLF OLQGHU UV...

Page 53: ...the Trunnion Bearing all three can be on the outside between the Trunnion Bearing and Flat Top Washer or a combination on either side but all three must be used to minimize the gap If gap cannot be pr...

Page 54: ...lide the wheels tight together and adjust the Axle Clamps Figure 4 4 Roller Axle Assemblies Clamp Tightening Tighten the Clamp bolts evenly to achieve equal spacing between clamp section Torque to 75...

Page 55: ...pacer Installation is the same for either kit 1 Place the two Axle Spacers between the Axle Clamp and the Wheel Stop 2 Insert two 3 8 16 x 1 3 4 Bolts through the Axle Spacers and secure with 3 8 16 L...

Page 56: ...the Axle Clamp and the Wheel Stop 2 Insert two 3 8 16 x 1 Bolts through the Axle Spacers and secure with 3 8 16 Locknuts Refer to the Torque Table for proper bolt torque values Note the different tor...

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Page 63: ...Document Control Revision Log Date Revision Improvement s Description and Comments 8 2016 R0 Initial Release...

Page 64: ...1 3 4 Trunnion Bearing PD PDS PH PHS PHR PO PC PV PVS 10ft through 16ft Operator s Manual Re Order Part Number F 851R0 LANDOLL CORPORATION 1900 North Street Marysville Kansas 66508 785 562 5381 800 42...