Lapis Roll Laminator PL-LR, User Manual

Page 1: ...Passport Laminator User Manual Lapis Drucktechnologie GmbH Weinheimerstr 62 68309 Mannheim Tel 49 0 621 7363866 Fax 49 0 621 7363868 Email info lapis online de Version S20 V3 42 Drucktechnologie GmbH...

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Page 3: ...ing the device 11 Connecting to the power supply 11 Connecting to a computer 11 Switching on the device 11 Inserting film 12 Inserting a document 13 3 The control panel 15 Control panel configuration...

Page 4: ...oting 37 Types of errors and elimination 37 Error messages 38 7 Service 41 Firmware upgrade 41 AVR programming protocol 42 8 Certifications 45 EG Konformit tserkl rung 45 Safety Standard FCC 46 EMC Ze...

Page 5: ...assport is fed in from the left right or front depending on the device configuration Symbols and conventions The following symbols and conventions are applied in this user manual The symbol indicates...

Page 6: ...ly from 100 V to 240 V It must be connected exclusively to sockets with a grounded conductor contact The device must be operated exclusively in a dry environment and must not be exposed to any moistur...

Page 7: ...ts The device comprises materials that can be reused when processed by specialist recycling companies The optimum design of the laminator facilitates a straightforward separation of the recyclable mat...

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Page 9: ...Device overview 1 2 4 3 6 7 5 1 Spacer ring 5 Rocker for passport infeed 2 RFID module 6 Heated roller interlocking 3 Carrier roller 7 Heated roller 4 Safety guard for heated roller Cover hood Feed ta...

Page 10: ...Scope of supply Passport laminator Mains cable Feed table Key for cover hood Store original packaging for subsequent transportation Mounting the feed table Open housing cover if necessary unlock the l...

Page 11: ...iguration and service purposes the laminator must be connected to the computer with a suitable interface cable optional Switching on the device Once all connections have been established it is possibl...

Page 12: ...exchanging the film additionally empty carrier rollers 1 2 Switch on the device An error message is displayed Slide the film roll onto the unwinding carrier roller 1 until it reaches the limit stop S...

Page 13: ...eaches the limit stop Slide an empty film core onto the winding carrier roller 2 until it reaches the limit stop Insert the film in accordance with the drawing shown above Attach the start of the film...

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Page 15: ...d out for improved ease of operation and legibility To do this draw the black button on the bottom edge of the control panel forwards The functionality of the control panel differs in the start menu a...

Page 16: ...configuration and function of the device During lamination the buttons are locked Taste Funktion Start the configuration menu Scrolls forwards within the respective menu level At access level changes...

Page 17: ...r is ready for operation Initialization After the switch on process the laminator is in the initialisation phase and carrying out the self test STANDBY If the laminator is not used for 30 minutes it s...

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Page 19: ...the editing mode Changes are lost after the device is switched off Exits the editing mode Changes are retained after the device is switched off With some firmware versions the button is to be replaced...

Page 20: ...al Admin Password User Password Menu structure SETUP Pass Position 240 x1 24mm Lami Length Corr 10 10mm SeparatePosition 23 mm Heating Cycle 750ms Heating Offset 0 C Uref Step FP mV T 2500 Test Uref S...

Page 21: ...as follows ESC cmd data CR A few communication rules LF is ignored Every command transfer is acknowledged with CR Sequences without parameter data deliver the actual value ReadBack No data is sent bac...

Page 22: ...d Foil Position Td Temperature DEVICE COMMANDS K20 p Foil Type K40 p Standby K02 p Loop CONTROL COMMANDS Reset r Alife Status f Status W0 Open Retract W1 Close Retract SYSTEM COMMANDS c Clear Error v...

Page 23: ...determined with consideration to the lamination speed the film and the document The presetting must be considered a guideline value Setting range 150 180 190 degree C Menu SETTING Lamination Speed Co...

Page 24: ...he lamination range Setting range 115 125 135 mm Menu SETTING Foil Position Command ESC Pd CR With a change in the document intake range precise placement of the film is carried out With an enlarging...

Page 25: ...g range 0 Standby off 1 Standby on CLEAR DEVICE Menu DEVICE Loop Command ESC K02 p CR In its switched on status with the start of lamination the film is drawn taut after a delay This can influence the...

Page 26: ...t Hoff Test PassThrough The standard setting is normal and reflects normal operation Test Hoff also reflects the normal operating process although the heating is off in this case With the setting Test...

Page 27: ...ICE Admin Password New Password 1234 Repeat Password 1234 Change administrator password DEVICE Admin Password Old Password 1234 DEVICE Admin Password New Password 4321 Repeat Password 4321 Delete admi...

Page 28: ...m Menu SETUP Heating Cycle This setting influences the switch on cycle within the heating control Too high a value leads to an overshooting of the temperature range This parameter is optimally set in...

Page 29: ...le to start the motor via Setting range 0 2500 5000 mV Menu SETUP Uref DC de c mV Indicates the motor current for the DC film de winder It is optimally set in the factory and does not require adjustme...

Page 30: ...ent not identified Document identified 5 Sensor INDEX Sensor for Film synchronisation Sensor below no Sync Marke identified Sync Marke identified 6 SensorINDEX2 Sensor for Film backward Sensor above n...

Page 31: ...is optimally set in the factory and does not require adjustment Setting range 0 3000 5000 mV Menu SENSORS Sensor INDEX mV Indicates the transmission current for the INDEX sensor This must be set such...

Page 32: ...r rotates backwards so that the film is wound on Menu TEST DC heatroller Test of the DC motor for the heated roller eccentric The eccentric rotates forwards The eccentric rotates backwards The eccentr...

Page 33: ...Board Command ESC y8a CR Reads the serial number of board As a response following a command transfer the user receives a sequence in the form e g PL13091570B06RL CR Function Read Serial Number Device...

Page 34: ...n is located in the attachment Function Storage of Macro Menu Command ESC S CR All configuration parameters are stored in the EEPROM so that these values are not lost after the switch off process When...

Page 35: ...t The process equates to a restart after a Power On Settings that are not saved in the macro are lost Open rocker Befehl ESC W0 CR Manual opening of the rocker Close rocker Command ESC W1 CR Manual cl...

Page 36: ...AMI Lamination od Document activ 40 EJECT Ejection of Document activ dd Errorcode Hint 00 no Error dd Errorcode see chapter Trouble shooting Status bits also occur in combination E g status code 42 me...

Page 37: ...LED Display Rectifiable errors blinks errorcode 80 Non rectifiable errors on errorcode 80 System errors on errorcode 90 Rectifiable errors are usually film or transport errors which are simple to reme...

Page 38: ...oard and tag reader Check connection cable service 56 RFID MSG No response from tag reader Tag not seen or not read Use permissible approved film material 61 card inside Document located in the transp...

Page 39: ...record Check temperature sensor Contact service 84 heat roller Heated roller not in limit position Contact service 85 heating Circuit breaker for high temperature has triggered Contact service 86 Sen...

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Page 41: ...ation code HEX must be stipulated The download process can be started as follows Switch on laminator Press Jump to Bootloader then Download or Press Wait for Bootloader then Download Switch on laminat...

Page 42: ...ed baud rate 2 The host is then required to send the three character entry sequence This is used to prevent an inadvertent attempt of reprogramming from taking place If the AVRBL does not receive thes...

Page 43: ...eed to be resent 6 The AVRBL then starts the newly programmed application software As stated in step 2 the AVRBL tests to see if there is code located in the main application area of flash If there is...

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Page 45: ...Certifications 45 8 8...

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