Lapp Structures YardCraft 12x12 Pavilion, Assembly Manual

Page 1: ...Assembly Manual 12x12 Pavilion ...

Page 2: ...rs using the tools shown However it may take you longer since it will be a new project for you Take a deep breath and get at it the satisfaction and enjoyment of this pavilion is only a few hours away Have fun You have purchased a product that consists of heavy bulky pieces With your purchase you assume full responsibility to have the necessary manpower and or equipment available to unload the ite...

Page 3: ...hreaded Rods with Washers Acorn Nuts 3 8 x4 Bolts with Washers Nuts 1 Pancake Screw 3 4 Rubber Waher Screws 1 2 Zip Screws Rafter Brackets Hip Rafter Brackets Post Brackets Fascia Corner Brackets Post Boot Piece with Notch Roof Cap Assembly Left Side Brace Post Boot Piece without Notch 2 Panhead Screws Right Side Brace ...

Page 4: ...ader Piece Post Left Outside Header Piece Left Side Fascia Piece Left Side Hip Rafter Left Side Jack Rafter Inside End Header Piece Inside Center Header Piece Center Rafter Right Side Fascia Piece Right Side Hip Rafter Right Side Jack Rafter ...

Page 5: ...5 Long Purlin Piece Short Purlin Piece Left Side Metal Pieces Right Side Metal Pieces Drip Edge Ridge Cap Ridge Clip ...

Page 6: ...ssembled inside Header Ply and the assembled Outside Header Ply and make flush on both sides and Fasten together with 2 1 2 Screws Left Outside Header Piece Right Outside Header Piece Inside End Header Piece Inside Center Header Piece Align the 2 Pieces Here Lay the Post down Be careful not to damage the post Using your own material create some 3 or 4 blocks to lay the post on The white block on o...

Page 7: ...f the Post These Dimensions are center to center of Post After marking the center of the Post Location Draw a 6 3 4 x6 3 4 Square around the Center of the Mark as Shown Install the Post Brackets on the bottom of the Post Fasten with 2 1 2 Screws Align the Post Bracket with the bottom of the Post First Post Bracket Second Post Bracket 6 3 4 6 3 4 Post Center Place the Post in prepared locations Ens...

Page 8: ...ite end of the Assembly Header Lift the first Assembled Header in place This Line Indicates the Pre Drilled hole in the Post Align this hole with 1 of the Pre Drilled holes in the Beam 3 8 Washer 3 8 x10 1 2 Through Bolt 3 8 Washer 3 8 Hex Nut If Anchoring to Concrete Use either 2 Tapcon Screws or 1 1 2 x4 Powers Wedge Bolt These are not Provided Follow the Manufactures recommendations on installi...

Page 9: ...ough bolts and the 3 8 x6 Lags as shown as shown in previous steps 3 8 x10 1 2 Through Bolt 3 8 x6 Lag 3 8 Washers 3 8 Washers Using your own 1 4 x6 Drill Bit Pre Drill through the hole into the Post 3 8 Washer 3 8 x6 Lags Lift the Second Header in Place Install the 3 8 x10 1 2 Through bolts and the 3 8 x6 Lags as shown in Previous Steps 3 8 Washers 3 8 x6 Lag 3 8 x10 1 2 Through Bolt ...

Page 10: ... as shown Fasten together with 2 1 2 Screws into Pre Drilled Holes Install the Corner Braces There are 4 Left Hand and 4 Right Hand Braces They are notched and made to fasten on the outside of the post and the inside of the header as shown Fasten with 3 1 8 GRK Lags into Pre Drilled Holes Fasten to the inside of the Header with 3 1 8 GRK Screws Install the remaining braces at all Post Locations ...

Page 11: ... ready to assemble the roof Panel Start by Locating one 1 Left and one 1 Right Fascia Board Fasten the Left Fascia Board to the Right Fascia Board with 1 1 4 Screws through Pre Drilled Holes Repeat this step to assemble all Fascia Boards Locate the Center Rafter Place the Center Rafter against the assembled Fascia Board Left Fascia Board Right Fascia Board ...

Page 12: ...nstall the Left Hip Rafter Align the Left Hip rafter with the end of Center Rafter and fasten with 2 1 2 Screws through Pre rilled Holes Align the other end of the Left Hip Rafter to the end of the Fascia and fasten with 2 1 2 Screws Install the Right Hip Rafter the same way as shown in the previous steps for the Left Hip Rafter Center Rafter Fascia Bevel Cut on the Fascia Align the Bevel cut with...

Page 13: ...t Jack Rafter Install the Long Purlin Piece in the Notches as shown and fasten with 2 1 2 Screws Install the Short Purlin Piece in the Notches as shown and fasten with 2 1 2 Screws You are now ready to fasten the Left Right Jack Rafter to the Hip Rafters Flip the Roof Panel around Left Hip Rafter Fascia Left Jack Rafter Center the Rafter Bracket on to the Rafter Rafter Bracket Rafter Do not Fasten...

Page 14: ...of the Drip Edge with the Center of the Center Rafter Locate and place the Drip Edge onto the Fascia Board Secure the Drip edge against the Fascia and fasten with 1 Pancake Screws through Pre Drilled Holes Fasten the Rafter Bracket to the Fascia and Rafter with 2 Pan Head Screws 3 Rafter Bracket Locations 3 or 4 Blocks Align with Center of Center Rafter Bracket is Flush with outside of Fascia ...

Page 15: ...inst the Hip Rafter and fasten with 1 Pancake Screws through Pre Drilled Holes Fasten the second Drip Edge Piece with 1 Pancake Screws through Pre Drilled Holes Make the Ridge Clip flush with the end of the Center Rafter Repeat the previous steps to install the opposite side Ridge Clip Second Piece First Piece Center Rafter Make Flush Ridge Clip ...

Page 16: ...nhead Screws into all Pre Drilled Holes First Install the Hip Rafter Brackets Place on top of the Post and Header Align the Hip Rafter Bracket with the Headers both ways Install the Hip Rafter Bracket at each corner as shown in previous steps After all 4 Roof Panels are assembled You are ready to install the Roof Panels on top of the Header and Post assembly Align with Headers ...

Page 17: ...t Fasten the Rafter Brackets to the Header with two 2 2 Panhead Screws One 1 on each side of the Rafter v Hip Rafter Hip Rafter Hip Rafter Brackets Rafter Screw Screw Fasten your own 2x4 into the Center Rafter with 2 1 2 Screws to create a Temporary prop for the Roof Panel 2x4 Roof Prop 2 Screws into Rafter Also fasten one 1 Screw into the side of the Header ...

Page 18: ...ed Rod into the Pre Drilled Holes in the Hip Rafters Align the 2 Hip Rafters You may need to adjust the Roof Prop so the Hip Rafters are Aligned You may need a C Clamp to clamp the 2 Hip Rafters together Place another 3 8 Washer and Acorn Nut onto the opposite end of the 3 1 2 Threaded Rod Tighten both ends using the correct size Socket or Wrench Fasten the rest of the Rafter Brackets to the Heade...

Page 19: ...ert a 3 8 x4 Bolt with a 3 8 Washer into the Hip Rafter Bracket Through the Hip Rafter Tighten the 3 8 Nut with the correct size Socket or Wrench 3 1 2 Threaded Rod Locations Place a 3 8 Washer and Nut on the other end of the 3 8 x4 Bolt 3 1 2 Threaded Rod Locations Hip Rafter Hip Rafter Bracket 3 8 x4 Bolt And Washer ...

Page 20: ...fasteners as shown in the previous steps Remove the 3 8 Nut and Washer Install the Roof Cap Assembly in through the peak of the Roof Panels Locate the Roof Cap Assembly Also Remove the Wood Block Slide the Roof Cap through the hole between the Rafters ...

Page 21: ...a and the Drip edge and up against the bottom of the Fascia Fasten with 2 Panhead Screws at four 4 Locations as shown Remove the Temporary Roof Prop Install the Fascia Corner Brackets Install the Fascia Corner Brackets on each Corner as shown in previous steps Locate the Longest of the Left Side Metal Pieces Lift onto the Roof Panel Roof Cap Roof Prop ...

Page 22: ... the Metal Panel will be in the Ridge Clip channel Overlap the second piece onto the first piece Align the Metal With the Drip Edge Fasten into Pre Drilled Holes with 3 4 Rubber Washer Screws Locate the longest of the Right Side Metal Pieces Slide up into place Align this point of the Metal with the splice in Drip Edge 3 4 Rubber Washer Screws Screw Locations First Piece Second Piece ...

Page 23: ...rip Edge Install the next Right Side Metal piece as shown in the previous steps Install the next Left Side Metal Piece You will need to slide this side under the first Metal Piece that was installed as shown in next step Fasten with 3 4 Rubber Washer Screws as shown in previous steps Screw Locations Screw Locations Screw Locations Slide this piece under the other piece This piece overlaps on top S...

Page 24: ...y up so you can slide the Ridge Cap un derneath the Roof Cap Assembly Install the Metal on the remaing 3 sides as shown in the previous steps Slide the Ridge Cap into the Ridge Clip as shown You are now ready to replace the block that you took off of the Roof Cap Assembly It goes inside the pavilion underneath the peak of the roof Slide this piece under the other piece This piece overlaps on top S...

Page 25: ...er with 2 1 2 Screws Place the 3 8 Washer and 3 8 Lock Nut onto the Bolt Tighten just enough to pull the Roof Cap snug against the Metal Roof on top YardCraft com Info YardCraft com 191 Jalyn Drive New Holland PA 17557 1 844 442 1615 ...