Larius GHIBLI 10:1, Operating And Maintenance Manual

Page 1: ...HIBLI 10 1 PNEUMATIC WASHING PUMP low and medium pressure WASH PUMPS FOR INTENSIVE CLEANING IN HAZARDOUS ENVIRONMENTS USABLE WITH COLD OR HOT WATER UP TO 90 Trolley version Cod 98690 1 Wall version Cod 98691 Drum Version 200L Cod 96661 1 OPERATING AND MAINTENANCE MANUAL EN ...

Page 2: ... manual without prior notice This manual is to be considered as an English language translation of the original manual in Italian The manufacturer shall bear no responsibility for any damages or inconveniences that may arise due to the incorrect translation of the instructions contained within the original manual in Italian ...

Page 3: ...MATIC MOTOR 13 DISASSEMBLY OF THE SUCTION VALVE 14 REPLACEMENT OF THE LOWER GASKETS 15 REPLACEMENT OF THE UPPER GASKETS 15 SPARE PARTS COMPLETE PNEUMATIC MOTOR 18 SPARE PARTS COMPLETE PUMPING GROUP SPLIT STAINLESS STEEL 20 SPARE PARTS COMPLETE TROLLEY 22 SPARE PARTS AIR GROUP TROLLEY VERSION 23 SPARE PARTS AIR GROUP WALL VERSION 24 ACCESSORIES 24 ATEX CERTIFICATION 24 DECLARATION OF CONFORMITY 27 ...

Page 4: ... equipment carry out the decompression procedure explained in this manual and prevent any risk of the equipment starting unexpectedly Report any risk of chemical reaction or explosion if this warning has not been given IF PROVIDED There is a risk of injury or serious lesion related to contact with the jet from the spray gun If this should occur IMME DIATELY contact a doctor indicating the type of ...

Page 5: ...ally constituted of an air motor and a structure called pumping group In the pneumatic motor compressed air causes the vertical reciprocating movement of the motor piston this movement is transmitted through a connecting rod to the material pumping piston which allows to suck water The ratio 10 1 means that the outlet pressure of water is 10 times higher than the pump feed air pressure Pump feed a...

Page 6: ...ar Max water pressure 70 bar Feeding air inlet 1 2 BSPP Max delivery 12 l min Material output 3 4 BSPP Max water temperature 90 Parts of the pump in contact with water Pumping group steel stainless steel AISI 303 and 420B Sealing balls stainless steel AISI 420B Gaskets PTFE The disposal of some parts of the pump no more usable is a customer s competence and must be performed in accordance with the...

Page 7: ... GHIBLI 10 1 PNEUMATIC WASHING PUMP REV 02 06 2021 Cod 150186 Pos Description 4 Trolley 5 Lubrificant cap 6 Pumping group 7 Wheel Pos Description 8 Drum Version 200L 9 Wall version 10 Water inlet hose connection 11 Water outlet hose connection ...

Page 8: ...provided condiTIONS OF GUARANTEE Thedisposalofpackagingmaterialsisacustomer s competenceandmustbeperformedinaccordance with the regulations in force in the country where the plant is installed and used It is nevertheless soundpracticetorecyclepackagingmaterialsinan environment friendlymannerasmuchaspossible THE EMPLOYER SHALL TRAIN ITS EMPLOYEES ABOUT ALL THOSE RISKS STEMMING FROM ACCIDENTS ABOUT ...

Page 9: ...e ventilation If flammable materials are placed in the cleaning area take appropriate precautions to avoid sparks AIR AND FLUID HOSES use only electrically conductive hoses spraying nozzle DISPENSE VALVE Ground through connection to a properly grounded fluid hose and pump SOLVENT PAILS USED WHEN FLUSHING Use only metal pails Place the pail only on grounded surface Don t place the pail on a non con...

Page 10: ...pose Fix the pump to the bracket and connect the pipes as indicated in the SETTING UP chapter Install at the pump inlet an air pressure regulator it is suggested complete with condensate filter and lubricator The outlet pressure of the water is 10 time the inlet pressure of the pump feed air Therefore it is extremely important to adjust the value of the feed air pressure TUNING AND CONNECTIONS CON...

Page 11: ... the packing nut M1 is not loosened causing otherwise the coming out of the product To tighten the packing nut use a metal rod M2 with a diameter of 6 mm see the illustration The packing nut must betightened soastoavoidtheseizureofthepumpingpiston and the eccesive wear of sealing gaskets In case of persistent coming out of product provide for the replacement of the upper sealing gaskets see on pag...

Page 12: ...parts Outlet valve worn or partially clogged Disassemble the outlet valve Clean and or replace if necessary the worn parts Gaskets of the pumping rod worn Replace the lower gaskets see on page 13 The ball of the suction valve does not perfectly close Disassemble the suction valve and clean see on page 12 The pump works but the product is not flowing enough Suction valve worn or partially clogged D...

Page 13: ... the circuit This operation should allow the recovery of the valves In case the motor is blocked proceed as follows Unscrew the handle plug O1 and pull it upwards together with the guide rod O2 so allowing the manual release of the stroke reversal group Screw again the plug DISASSEMBLY OF THE PNEUMATIC MOTOR Unscrew the handle plug P1 and pull it upwards together with the guide rod P2 Holdtheguide...

Page 14: ... the pump from the fluid tank Unscrew the suction valve Remove the stop ball pin Q1 and the ball Q2 Check that ballhousingandballarenotruined thencleanand orreplace the parts Insert again the ball and the stop ball pin Adjust the ball stroke according to the type of product being used For thick products the maximum of the stroke place the stop ball pin in connection with the upper holes of the suc...

Page 15: ... the other wrench unscrew the fitting R3 Exctract the necessary lower gaskets R4 supplied as spare parts For the reassembling of the gaskets respect the order as shown in the drawing REPLACEMENT OF THE UPPER GASKETS Unscrew and extract the fluid cyclinder S1 Unscrew the three nuts S2 Remove the split pin S3 and unscrew the piston rod from the pneumatic motor Disconnect the pumping group from the p...

Page 16: ...he piston rod from the housing Unscrew the packing nut S4 use a metal rod with an internal diameter of 6 mm Remove the gaskets and packing glands For the correct reassembling of the gaskets see the illustration below and the exploded view on page 18 Tighten the packing nut only after inserting again the piston rod into the housing it is suggested to insert the piston rod from the top to avoid to r...

Page 17: ...I n t e n t i o n a l l y b l a n k p a g e ...

Page 18: ... 37 36 35 40 4 5 6 7 14 15 16 19 8 3 2 1C 1A 1B 9 6 5 7 40401 11 2 14 40050 16 20 24 25 39 40052 DRUM VERSION GHIBLI 10 1 PNEUMATIC WASHING PUMP www larius com 18 REV 02 06 2021 Cod 150186 SPARE PARTS COMPLETE PNEUMATIC MOTOR WARNING always indicate code and quantity for every part required T ...

Page 19: ...sbar washer 4 12 96112 Bush 2 13 96110 Traverse 1 14 96012 O Ring 1 15 96010 Guiding rod 1 16 96009 Rubber valve 2 17 96025 Screw M4 2 18 96011 Traverse guide spring 2 Pos Code Descripcion Q ty 19 96013 Motor piston 1 20 96027 Complete valve screw 2 21 33031 Washer 1 22 96016 Piston rod 1 23 96017 Complete bush 1 24 96020 O Ring 1 25 96018 O Ring 1 26 96021 Motor support 1 27 96210 Ground plate 1 ...

Page 20: ...ER VERSIONE CARRELLO A PARETE VALVOLA ASPIRAZIONE PER VERSIONE FUSTI 40 41 42 43 39 ADATTATORE PER VERSIONE FUSTI TIRANTE LUNGO 17B 15 16 A 16 B 18 CILINDRO CORTO CILINDRO LUNGO 29 37 34 33 12A 10 12B 40236 2 23 24 28 Short tie rod Long tie rod Short fluid cylinder Long fluid cylinder Complete suction valve Trolley wall version Complete suction valve Drum Version Drum version adapter GHIBLI 10 1 P...

Page 21: ...44 16135 Adjustment pin 1 45 16340 Oil bottle 1 Pos Code Descripcion Q ty 20 95021 Ball Ø 7 8 1 21 98006 Washer 2 22 3805 Splitpin Trolley wallversion 1 23 91386 Poliuretan gaskets 2 24 91338 O Ring 1 25 98008 Ring 1 26 98009 Fitting 1 27 95027 Ball Ø 1 1 4 1 28 3397 O Ring 1 29 98023 Stop ball pin 1 30A 98032 Complete3 4 suctionvalve Trolley wall version 1 30B 98016 Complete suction valve Drum ve...

Page 22: ...omplete trolley 1 16272 2 Trolley 1 2 16271 2 Trolley handle 1 3 16954 2 Stainless steel fixing plate 1 4 37403 Leg 2 5 84007 Split pin 2 Pos Code Description Q ty 6 91023 Wheel 2 7 91026 Nut 3 8 8029 Screw 3 9 95063 Washer 4 10 91047 Fixator 6 spare parts completE TROLLEY WARNING Always indicate code and quantity for each part required ...

Page 23: ... Always indicate code and quantity for each part required Pos Code Description Q ty 96250 Air group complete 1a 1b 91107 Regulator 1 2 96259 Manometer 1 3 8029 Screw TCE UNI 5931 M6x22 2 4 95063 Washer 4 5 91026 Nut UNI 5588 M6 2 Pos Code Description Q ty 6 96215 Quick coupling 2 7 96217 Pneumatic supply hose 1 8 91101 Valve 1 9 96261 Reducion 1 10 96214 Elbow 1 ...

Page 24: ...9 ec atex directive based on the following european standards en 1127 1 en 13463 1ed en 13463 5 SPARE PARTS AIR GROUP wall VERSION WARNING Always indicate code and quantity for each part required Pos Code Description Q ty 96250 1 Air group complete 91200 1 Wall support complete 1 91107 Regulator 1 2 96259 Manometer 1 3 91020 Nipple 2 Pos Code Description Q ty 4 91101 Valve 1 5 96261 Reduction M F ...

Page 25: ...gconnection The tubes used to connect the delivery and suction lines mustbeeithermetallic plasticwithmetallicbraid orplastic with fabric braid and a suitable grounding conductor The pumps must be installed on properly grounded metallic or antistatic drums The gases or vapours of any flammable liquids present must belong to group IIB Based on the type of use and the substances employed the user mus...

Page 26: ...GHIBLI 10 1 PNEUMATIC WASHING PUMP www larius com 26 REV 02 06 2021 Cod 150186 ...

Page 27: ...esign Basic terminology methodology Technical principles This declaration relates exclusevely to the product in the state in which it was placed on the market and excludes components or modifications which are added or carried out subsequently by end user Signature LARIUS srl Via Antonio Stoppani 21 23801 Calolziocorte LC ITALY Tel 39 0341 621152 Fax 39 0341 621243 E mail larius larius com Pierang...

Page 28: ...LARIUS srl Via Antonio Stoppani 21 23801 Calolziocorte LC ITALY TEL 39 0341 621152 Fax 39 0341 621243 larius larius com www larius com ...