Larius ZEFIRO, Operating And Maintenance Instruction Manual

Page 1: ...PAINTING EQUIPMENT OPERATING AND MAINTENANCE INSTRUCTION ENGLISH OPERATING AND MAINTENANCE INSTRUCTION Ed 001 05 11 ...

Page 2: ......

Page 3: ...OCEDURE OF DECOMPRESSION p 20 REPLACEMENT OF THE PUMPING GROUP S GASKETS p 21 WARNING PLATE p 21 CLEANING AND OR REPLACEMENT OF THE PRESSURE TRANSMITTER p 22 Check on the pressure transmitter p 22 Spare PARTS COMPLETE PRESSURE CONTROL DEVICE REF 16350 p 24 COMPLETE PUMPING REF 16100 p 26 FILTER GROUP p 28 RECIRCULATING SAFETY VALVE GROUP REF 16400 p 29 DRIVE ASSEMBLY p 30 ELECTRIC MOTOR p 32 COMPL...

Page 4: ...icates wound and finger squashing risk due to movable parts in the equipment Tenersi lontano dalle parti in movimento Do not use the equipment without the proper protection Before any inspection or maintenance of the equipment carry out the decompression procedure explained in this manual and prevent any risk of the equipment starting unexpectedly Report any risk of chemical reaction or explosion ...

Page 5: ...s a vacuum The product is sucked pushed towards the pump outlet and then sent to the gun through the flexible hose An electronic device located next to the reduction box is used to regulate and control the pressure of the material leaving the pump When the pump reaches the set value the motor stops and starts again when the value decreases Asafetyvalveavoidingoverpressure guaranteesthetotalreliabi...

Page 6: ...0B Teflon Aluminium ZEFIRO SUPPLY single phase SUPPLY WITH RUN GENERATOR MOTOR POWER MAX WORKING PRESSURE MAX DELIVERY MATERIAL OUTLET WEIGHT LEVEL OF THE SOUND PRESSURE LENGTH WIDTH TOTAL HEIGHT 230Vac 50H minimum 4Kw asynchronous 1 1 kW 210 bar 2 5 L min M16 x 1 5 M 20 Kg 80dB A A 620 mm B 560 mm C 995 mm B TECHNICAL DATA C A B ...

Page 7: ...POS 1 2 3 DESCRIPTION OFTHE EQUIPMENT ON OFF switch Pressure control knob Reduction casting Description POS 4 5 6 Pumping group High pressure flexible hose of compensation Suction filter Description 6 1 3 4 3 2 5 4 2 1 5 ...

Page 8: ... 9 10 Recirculation tube Recirculating safety valve Filter unit Airless manual gun Description POS 11 12 13 Trigger safety clamp Product flexible pipe connection Electronic control panel Description 13 9 13 12 8 9 10 11 8 12 7 ...

Page 9: ...ING CURRENT HOHE VERSORGUNGSSPANNUNG TENSION D ALIMENTATION A L ENTRÉETROP ÉLEVÉE SURRISCALDAMENTO MOTORE OVERHEATING MOTOR UBERHITZUNG MOTOR SURCHAUFFAGE MOTOR SURRISCALDAMENTO HEAD CONTROL OVERHEATING HEAD CONTROL UBERHITZUNG HEAD CONTROL SURCHAUFFAGE HEAD CONTROL LED ALLARMI ALARMS WARNMELDUNGEN ALARME www larius com ITALY CONTROL PANEL WITH ALARM DISPLAY This machine has a control panel C1 tha...

Page 10: ... Accident prevention AND ALSO ENVIRONMENTAL regulations in force in the country where the plant is installed and used Read carefully and entirely the following instruc tions before using the product Please save these instructions in a safe place The unauthorised tampering replacement of one or more parts composing the machine the use of accessories tools expendablematerialsotherthan those recommen...

Page 11: ...able of the supply The gun is earthed through the high pressure flexible hose All the conductors near the work area must be earthed Always check the product is compatible with the materials composing the equipment pump spray gun flexible hose and accessories with which it can come into contact Never use paints or sol vents containing halogen hydrocarbons as the methylene chloride Iftheseproductsco...

Page 12: ...mber Year PRESSIONE MASSIMA 230 bar MAX PRESSURE 3335 PSI 16910 3073 230Vac 50Hz 1 8Kw 115Vac 50Hz 1 8Kw CHECK ON POWER SUPPLY Check the mains voltage corresponds to the equipment s rating Makesurethattheelectricalsystemisearthedand complies with regulations Voltage F1 F2 F3 ...

Page 13: ...able between the tooling and the socket it must have the same characteristics as the cable supplied minimum diameter of the wire 2 5 mm2 with a maximum lengthof50mt Higherlengths andlowerdiameters can provoke excessive voltage falls and also an anomalous working of the equipment Place the pressure control knob F5 on the MIN position turn counterclockwise WASHING OFTHE NEW EQUIPMENT The equipment h...

Page 14: ...nd dip it into the solvent tank Connect the clamp to an earthing point Ensure the gun is without nozzle F3 Press the switch F4 of the equipment ON I Turn clockwise the pressure control knob F5 so as the machine works at idle speed F3 F4 ON F5 ...

Page 15: ... solvent tank and press the trigger so as to recover the residual solvent Asthepumpidles presstheOFF 0 switchtostopthetooling F4 Absolutely avoid to spray solvents indoors In addition it is recommended to keep away from the pump in order to avoid the contact between the solvent fumes and the electric motor Point the gun F6 at a container F7 keeping the trigger pressed so as to drain the oil inside...

Page 16: ... OFTHE PAINT Make sure the product is suitable to be used with a spray gun Mix and filter the product before using it For filtration use CLOSE MESH ref 214 and LARGE MESH ref 215 LA RIUS METEX braids Never use products containing halogen hydrocarbons as methy lene chloride If these products come into contact with aluminium partsoftheequipment canprovokedangerouschemicalreactions with risk of explo...

Page 17: ...loses so as to go back to the first working conditions H CLEANING ATTHE END OFTHE WORK Reduce pressure to the minimum turn counterclockwise the pressure control knob H1 Nowthemachinecarriesonsuckingtheproducttilltheflexible hose is full up to the gun Then it will stop automatically SPRAY ADJUSTMENT Slowly turn clockwise the pressure control knob to reach the pressure value in order to ensure a goo...

Page 18: ...e in the circuit Press the switch H2 placed on the box of the electric motor to stop the equipment Lift the suction pipe and replace the product tank H4 con with that of the solvent H5 ensure it is compatible with the product being used H2 H3 OFF H1 Solvent tank Product tank H4 H5 ...

Page 19: ...motor starts Make sure the solvent recycles the washing fluid from the return tube Close the recirculation safety valve H3 Point the spray gun H7 into the receptacle used to collect the product H4 and hold the trigger down to expel any re maining product until clean solvent sprays out Then release the trigger Lift again the suction pipe H8 and remove the solvent tank H5 H1 ON H2 H3 H7 H6 H4 H7 H8 ...

Page 20: ...vent As the pump starts idling press the switch H2 OFF 0 to stop the equipment Follow the washing procedure before using again the equipment Use the lubricant I2 supplied rif 16325 to allow an easy sliding of the piston inside the gasket group Daily top up the packing nut ALWAYS DISCONNECT THE POWER SUPPLY AND RELEASETHE PRESSURE INTHE PUMPING GROUP open the drain valve BEFORE TIGHTE NINGTHE PACKI...

Page 21: ...or delivery valve dirty Nozzle too big or worn The product is too dense The filter of the gun butt is too fine The nozzle is partially clogged The product is too dense The filter of the gun butt is too fine The nozzle is worn The gaskets of the pumping group are worn Suction or delivery valve dirty Drain valve defective Check the correct connection to the power supply Check the extension cable Ens...

Page 22: ... is still under pressure after per forming the operations above described because ofthenozzleortheflexiblehoseclogged proceed as follows Loosen very slowly the gun nozzle Release the clamp Point the gun at the container of the product and press the trigger to release pressure Loosen very slowly the fitting of connection from the flexible hose to the gun Clean or replace the flexible hose and the n...

Page 23: ...crewthesuctionvalveandcleanand orreplaceitsparts if necessary Extract the piston rod from the bottom Disassemble the piston rod and replace the gaskets group if worn If necessary remove the upper gaskets for their replace ment See the exploded view of the pumping group for the correct assembly WARNING PLATE O Always disconnect the power supply and release pressurebeforegoingonwiththeoperations fol...

Page 24: ...eflon ring if worn or pinched replace them Disassemblethesupportingblockandcheckthemicroswitch operates properly by using a tester If damaged replace it Reassemble the whole unit centering the block with the fastening screws Reassemble the whole unit and start again the machine following the procedure indicating Ifthemachinedoesnotstart checktheelectricalconnections and the motor electric control ...

Page 25: ...Filter group page 28 Complete pressure control device page 24 Drive assembly page 30 O R O W Complete trolley pag 33 O V Electric motor page 32 O Z Accessories page 34 Recirculating safety valve group ref 16400 page 29 Complete pumping ref 16100 page 29 ...

Page 26: ...nglish Q COMPLETE PRESSURE CONTROL DEVICE REf 16350 WARNING always indicate code and quantity for each part required 30 28 19 16 29 12 13 11 11 23 27 25 24 22 20 17 18 18 15 15 26 11 11 14 10 9 8 7 6 5 4 3 2 1 21 ...

Page 27: ...ws Microswitch Support box Control rod Quill Elastic ring Ball Spring Pin Adjusting pin Knob Dowel Label 16350 16336 16335 11955 16334 9287 16333 16331 16332 4077 96090 96028 16037 16042 16280 16312 16307 22059 16310 16313 16311 16306 16304 81017 4060 16303 16309 16315 16301 95210 16308 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Code Description Code Descripti...

Page 28: ...Assembly pins Pumping case Screws Piston rod Screws Piston rod Elastic pin Ball Nut Complete lower seals Union Lock nut O ring Pumping cylinder Ball guide Ball O ring Foot valve Pin 16100 16109 16105 96205 16033 16101 33007 33006 16111 16110 91010 16130 16113 16115 16128 16127 16126 16112 98466 16120 16121 16129 16122 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Code Description 2 1 3 ...

Page 29: ...l male ring cod 16108 Red cod 16104 White cod 16124 Steel female ring cod 16106 Steel male ring cod 16116 Steel female ring cod 16118 White cod 16136 Red cod 16114 cod 16132 cod 16105 Red cod 16104 White cod 16124 White cod 16136 Red cod 16114 cod 16133 cod 16115 Lower seals ...

Page 30: ...ch part required Pos Filter tank Spring Standard sieve Standard sieve 100 Standard sieve 200 Sieve support Gasket Filter base Union Dowel 16201 96202 16205 16204 16203 16202 96203 96204 96206 96205 1 2 3 3 3 4 5 6 7 8 Code Description Manometer 0 400 bar cod 33008 1 2 3 4 5 6 8 8 7 ...

Page 31: ...de and quantity for each part required Pos Recirculating safety valve group O ring Valve housing O ring Antiextrusion ring Material rod Spring Bush Dowel Knob Dowel 16400 4033 16415 53007 3 16419 16420 16410 46409 16408 16405 90018 1 2 3 4 5 6 7 8 9 10 Code Description 1 3 4 5 2 6 7 8 10 9 ...

Page 32: ...30 ZEFIRO English U DRIVE ASSEMBLY 5 5 21 25 3 6 8 9 10 11 12 13 15 21 14 2 4 7 4 2 17 16 18 19 20 22 24 23 1B 1 23 23 ...

Page 33: ... bearing Bearing Connecting rod Bush Pin Pad Bearing Screw Gearcase Screw Bushing Closing bracket Screws Cover Screw Label Dowel 16724 16723 39410 39410 110 16012 16016 91915 37147 16021 16015 16020 16022 16024 16025 16040 16026 16028 16019 8029 16029 95623 16027 16030 81032 16031 16036 16045 16023 Code Description Code Description 1 1 1B 1B 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 2...

Page 34: ...he pinion at least every 1000 working hours Periodically check the perfect connection among all the electrical components at least every 200 working hours The length of the brush contact must be higher than 9 mm to guarantee a good working of the rotary group DISCONNECT THE POWER SUPPLY BEFORE CHECKING OR REPLACINGTHE BRUSHES Length of the brush Minimum length of the brush Replace 2 1 24 mm 9 mm ...

Page 35: ...rt plate Bracket SW Head control Screw Washer Nut 32024 52017 18230 1 37561 8047 95063 91026 12 13 14 15 16 17 18 Code Description Pos Frame trolley Handle Plug Washer Wheel Bracket Split pin Screw 16272 SS4 16271 SS4 37142 91047 37238 18430 84007 901568 1 2 3 5 6 7 10 11 Code Description 11 10 6 5 1 14 3 15 2 7 12 13 16 17 18 ...

Page 36: ...rt required Pos Filter Dispersion bell Breaker flux Bell pipe Pipe fitting with spring 16802 18351 18352 18353 18608 1 2 3 4 5 Code Description Pos Female extension 3 8 male 1 4 Pipe fitting Delivery compensation hose length 15 mt 22028 16058 18026 6 7 8 Code Description 8 1 3 2 4 5 7 6 ...

Page 37: ...C07 40 SFC09 20 SFC09 40 SFC11 20 SFC11 40 SFC13 20 SFC13 40 SFC13 60 SFC15 20 SFC15 40 SFC15 60 SFC17 20 SFC17 40 SFC17 60 SFC19 20 SFC19 40 SFC19 60 SFC21 20 SFC21 40 SFC21 60 SFC23 20 SFC23 40 SFC23 60 SFC25 20 SFC25 40 SFC25 60 SFC27 20 SFC27 40 SFC27 60 SFC27 80 SFC29 20 SFC29 40 SFC29 60 SFC29 80 SFC31 40 SFC31 60 SFC31 80 SFC33 40 SFC33 60 SFC33 80 SFC39 40 SFC39 60 SFC39 80 SFC43 40 SFC43 ...

Page 38: ... 30M Code 11038 White 60M Code 11037 Yellow 100M Code 11019 Red 200M Code 85014 FILTER 40 MESH Code 85012 FILTER 20 MESH Code 37215 FILTER 40 MESH inox Code 37216 FILTER 20 MESH inox Art 16205 FILTER 60 MESH Art 16204 FILTER 100 MESH Art 16203 FILTER 200 MESH Code 18024 ANTIPULSATION HOSE 1 4 15 mt Code 18026 ANTI PULSATION PIPE 1 4 with FITTINGS M16X1 5 ...

Page 39: ... 4 FAST CLEAN REVERSIBLE TIP INCLUDED Code 11420 11425 11430 cm 130 180 240 PLA M16x1 5 FAST CLEAN REVERSIBLE TIP INCLUDED Code 11421 11426 11431 cm 130 180 240 PAINT ROLLER TELESCOPIC Code 16988 Roller cover for rough surfaces Code 16997 Roller cover for smooth surfaces Code 16998 Roller cover for very smooth surfaces Code 16999 Roller cover for semi rough surface Code 16780 Extension 120 195 cm ...

Page 40: ...38 ZEFIRO English ZEFIRO VERSIONS Version without accessories Version with accessories 16910 16911 Code Description ...

Page 41: ...Due to a constant product improvement programme the factory reserves the right to modify technical details mentioned in this manual without prior notice ...

Page 42: ...OR Ref 20705 TAURUS Ref 39400 23801 CALOLZIOCORTE LECCO ITALY Via Stoppani 21 Tel 39 0341 62 11 52 Fax 39 0341 62 12 43 E mail larius larius com Internet http www larius com Manufacturer DIRECT LINE Tel 39 0341 621256 Fax 39 0341 621234 CUSTOMERS TECHNICAL SERVICE ...