Larry vs Harry Bullitt Assembly Manual Download

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Step 3 Mounting Dropouts

Drop outs

Chainring

Nut Wrench

Grease mounting surface on frame

Tighten hex bolts 3x 5mm from the outside of the

frame and hold the nuts in place with the Chainring

Nut Wrench, torque to (14-17 Nm)

(FIG. A)

Components

Tools

3.0

FIG. A

Summary of Contents for Bullitt

Page 1: ...Bullitt Assembly Manual 2018...

Page 2: ...te Only use torque specs if not listed on hardware Some steps contain links to full manuals in the bottom of the page If you watch the Assembly Video you can pay attention to these numbers that shows...

Page 3: ...ront Fork Headset 1 2 Place the compression ring and top cover in the correct order Thread the top cap into the steer tube of the fork carefully with your fingers so you don t cross the threads Tighte...

Page 4: ...ide Steering Rod through frame from below and support the bottom of it so it doesn t fall out Drop upper bearing into the top cup place compression ring and top cover in the correct order followed by...

Page 5: ...rop outs Chainring Nut Wrench Grease mounting surface on frame Tighten hex bolts 3x 5mm from the outside of the frame and hold the nuts in place with the Chainring Nut Wrench torque to 14 17 Nm FIG A...

Page 6: ...m and Front Reflector Install Rear Mudguard 3 Nm If installing Gates Belt leave the Rear Stays unmounted until after the Gates installation Re adjust tire gap after wheel is on and inflated x1 x1 x2 C...

Page 7: ...lts T25 4 Nm cassette lockring 40 Nm and spoke tension For wheels with nuts tighten 30 45 Nm Wheels with QR make sure lever is fully secure Inflate tires and adjust Mudguards Remember if installing Ga...

Page 8: ...rder Tighten the 17mm nuts at the ball joint starting with the rear one 6 2 1 repeat for the front 15 18 Nm or until star washers are locked 6 2 2 Align ball joint to fork tab so it moves smoothly thr...

Page 9: ...5 50 Nm Mount the Crankset Start with right crank arm the one with chainring and axle attached slide axle through Bottom Bracket and attach left crank arm to it tightening the preload bolt with the pr...

Page 10: ...g each pedal in with your fingers making sure they are on their corresponding side and started correctly so you don t cross the threads Afterwards torque to 40 Nm with pedal wrench or 6mm hex FIG A B...

Page 11: ...Gates frame block 2x 5mm hex bolts 14 17Nm FIG A Gates Belt Remove frame block to slip belt into rear triangle Install belt tension and alignment to Gates Carbon Drive Specification See the full manu...

Page 12: ...pter bolts 6 8 Nm Center brake calipers and tighten caliper bolts 6 Nm FIG A B Install Shift Cable Shift to lowest or highest gear on shifter cable fully released Bring cable around to cassette joint...

Page 13: ...Mount Rear Reflector to seatpost towards the upper portion of the seatpost so that it can be lowered all the way without interference Grease seat tube Insert seatpost to minimum insert line Adjust an...

Page 14: ...bolts 2x 8mm to 23 27 Nm to each side of the frame Finish by tightening 2x bumpers Phillips Installing kickstand on R Set kickstand in place start 8mm bolt by hand Tighten 2x 8mm to each side of the...

Page 15: ...e ready to test your Bullitt We hope you ll enjoy the ride and take care out there Before you go on that sweet test ride Check for rattles steering alignment brake and gear adjustment Check ALL clamp...