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ICS-6-DLSM Instruction Manual 

 

01692-53-000 

Page 4 of 20

 

Issue 3          30 January 2020 

 

Concept 

 
This unit is intended to simplify the implementation and operation of interlock systems where the 
room  comprises  a  divider  such  that  it  may  be  split  into  two  sub-rooms  each  with  its  own  ICS,  or 
becomes one larger room when the divider is open, controlled by one of the ICS’s. A typical layout is 
shown on the next page. 
 
This version of the unit is compatible with Lasermet’s ICS-6 Interlock Controllers and cannot be used 
with ICS-5. 
 
In  this  manual  it  is  assumed  that  when  the  divider  is  closed  the  room  is  divided  into  two  areas 
labelled  herein  as  ‘A’  and  ‘B’,  each  of  which  has  its  own  interlock  system  which  operates 
independently of the other. In this manual the  system  is  said to  be  in ‘two-room mode’ when the 
divider is closed. On the front panel of the switch unit, area A is referred to as ‘Area 1’, and area B as 
‘Area 2’, to avoid confusion with the two safety input channels which are also labelled ‘A’ and ‘B’. 
 
When  the  divider  is open the  ‘A’ area  ICS  takes  control  of  the  whole  room  and  the  ‘B’  area  ICS  is 
disabled. This is said to be ‘one-room mode’. 
 
The switching unit is versatile and can be wired such that the signs, overrides and controlled devices 
such as lasers and shutters in the B area become controlled by the A ICS when in one-room mode. It 
also  allows  the  A  area  override  device  to  override  the  B  area  interlocks  and  the  B  area  override 
device to override the A area interlocks in one-room mode. 
 
The unit provides a duplicate of the B area interlock indications so the status of the B area doors can 
be seen on the switching unit even if the B ICS is turned off.  
 
The  switching  unit  is  normally  set  up  to  operate  automatically  according  to  the  state  of  the  room 
divider, but it can be operated by switches or other means. 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for ICS-6-DLSM

Page 1: ...ICS 6 DLSM Instruction Manual 01692 53 000 Issue 3 30 January 2020 LASERMET ICS 6 DLSM INSTRUCTION MANUAL SINGLE DUAL ROOM SWITCH UNIT TYPE ICS 6 DLSM Issue 3 ...

Page 2: ... Warnings 3 2 Concept 4 3 Installation 5 4 Wiring 7 4 1 Switching Unit Power Source 8 4 2 Control 9 4 3 Safety Circuits 9 4 4 Override 10 4 5 Signs 12 4 6 Interlock Operators 13 4 7 Uncommitted Contacts 14 4 8 Connections to ICS 14 5 Testing 17 5 1 Two Room Mode 17 5 2 One Room Mode 18 6 Indications 19 7 Warranty 19 8 Contact Details 20 ...

Page 3: ... to tamper with the parts open them or use them outside of the parameters contained herein The units are only designed to be fixed to surfaces using their inbuilt fixing holes They must not come into contact with each other or any other moving part when in use The parts should never be subject to impact or mechanical strain Safety switches should never be defeated or bypassed It is imperative that...

Page 4: ...r is closed On the front panel of the switch unit area A is referred to as Area 1 and area B as Area 2 to avoid confusion with the two safety input channels which are also labelled A and B When the divider is open the A area ICS takes control of the whole room and the B area ICS is disabled This is said to be one room mode The switching unit is versatile and can be wired such that the signs overri...

Page 5: ...e box The size and fixing centres are given in the diagram on the next page The box should be fitted to the wall in such a position that the front panel indications can be seen within the B area when the room divider is closed and from both areas when the divider is open The box should be mounted with the long sides horizontal normally cable entries will be at the top or bottom and this makes the ...

Page 6: ...ICS 6 DLSM Instruction Manual 01692 53 000 Page 6 of 20 Issue 3 30 January 2020 ...

Page 7: ...e 24VDC powered then they can be run off the switching unit 24V out terminals so that they all work in both modes If the loading is too great for the signs to be powered by one of the ICS PSU s then a separate power supply may be used Mains powered signs may also be used switched through the terminals in the switching unit The switching unit will then have cabling to the A and B ICS s as shown bel...

Page 8: ...s responsible for its own area 4 1 Switching Unit Power Source The switching unit takes power from either or both ICS s A power commoning arrangement in the switching unit can be used to provide 24V and 12V power to signs keypads and shutters provided at least one ICS is turned on The ground 0V connections of the ICS s are joined together Connect the power supplies from the two ICS s to the Switch...

Page 9: ...ergency stop buttons are wired as usual to the A ICS Refer to the ICS 6 manual The B area door contacts and emergency stop buttons are not wired to the B ICS Instead they are connected to B Area terminals in the Switch Unit terminals J11 12 13 15 16 28 They are connected in exactly the same as they would be if they were inside the ICS Each switch must have two contacts which close when the door is...

Page 10: ...nterlocks to be overridden as follows ICS KP12 Keypad An ICS KP12 keypad may be provided at one or more entry points into the B area If this is done the keypad should be wired to J28 B Area Keypad inside the Switch Unit Each keypad terminal should be wired to the terminal with the same name in the Switch Unit Link LK2 must be fitted on the main PCB inside the Switch Unit If there is more than one ...

Page 11: ... B terminals of J24 O RIDE IN AREA inside the Switch Unit This contact must be normally open and close momentarily to activate the override timer Link LK2 on the main PCB of the Switch Unit must be removed If there is a similar override arrangement in the A area the A area override activation contact pushbutton needs to be connected to the A ICS and an O PCB needs to be fitted inside the A ICS acc...

Page 12: ...it It is not possible to have a single contact connected to both the ICS and the Switch Unit 4 5 Signs Two three pin terminal blocks are provided in the Switch Unit one for controlling the signs in A area and one for those in B Each block provides an isolated changeover contact in the same way as those normally used in the ICS So instead of wiring the signs in both areas to the sign control termin...

Page 13: ...the installation these contacts may operate laser interlocks or beam shutters They may also be used to control magnetic door locks or other equipment These devices should be connected to the relevant ICS following the instructions in the ICS manual such that each ICS can control the devices in its area If it is necessary for devices in B area to be operational when in one room mode the A ICS must ...

Page 14: ...itch magnetic door locks from one system to the other or to operate signs or other equipment according to the state of the divider between the rooms Cables on these terminals should be sufficiently rated to carry the expected load current and to avoid excessive voltage drop 4 8 Connections to ICS B Area ICS The connections from the Switch Unit to the B area ICS are grouped together on the main PCB...

Page 15: ...15 of 20 Issue 3 30 January 2020 For the switching unit and standard ICS 6 the following wiring convention is recommended for the plugs at both ends of the cables between the units See the next page if the ICS 6 is fitted with a 9 way expansion board ...

Page 16: ... both ends of the cables between the units For J5 in the ICS 6 only the following wiring is recommended Connect J25 and J27 in the Switch Unit to the corresponding terminals of J6 and J14 respectively in the B ICS Connect J19 Signs B ICS in the Switch Unit to the corresponding terminals of J8 SIGN terminal block in the B ICS using cable of sufficient rating for the signs to be controlled ...

Page 17: ...ity test can be performed across the pins When continuity is present the laser if connected would be enabled If the ICS is controlling a beam shutter the shutter operation can be verified provided the laser is disabled by other means e g by ensuring its power is turned off If the ICS is controlling power supplies a suitable multimeter may be used to verify that the power is present when the system...

Page 18: ...y override in one area does not defeat any interlocks in the other area Confirm that the output of the ICS only operates when the relevant ICS is armed and that the output of one ICS is not activated by the arming of the other 5 2 One Room Mode Set the room divider open Set all doors closed and confirm that the B area ICS cannot be armed Check that the Switch Unit indicates One Room Mode Perform t...

Page 19: ...e Override section earlier in this manual 7 Warranty Lasermet provide a 12 month warranty for defects in materials and manufacture from the date of installation or delivery Installations completed by Lasermet are covered against defects in workmanship for 12 months Damage or defects caused by other factors are not covered For example industrial contamination incorrect cleaning storm damage Consequ...

Page 20: ...rovide a complete system We also supply equipment and consultancy covering all aspects of laser safety Full support design and installation is available from Lasermet please contact us for any queries For sales and technical support Lasermet Ltd Lasermet House 137 Hankinson Road Bournemouth BH9 1HR United Kingdom Tel 44 0 1202 770740 Fax 44 0 1202 770730 Email sales lasermet com Website www laserm...

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