Lastec 3682, Owner'S Manual

Page 1: ...The Articulator Model 3682 Owner s Manual Serial 25920307 and later Manual Part Man 3682 P ...

Page 2: ...r means or used in any information storage and retrieval system without written permission from Lastec LLC 8180 W 10th Street Indianapolis IN 46214 Phone 317 892 4444 Fax 317 892 4188 www lastec com CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm ...

Page 3: ...t Manufacturers Warranties 1 6 1 6 Servicing The Articulator 1 7 1 7 Warranty Registration 1 8 SECTION 2 SAFETY INFORMATION 2 1 2 1 Warning Symbols 2 2 2 2 Safety Decals and Symbols 2 2 2 3 About This Manual 2 4 2 4 Safety Guards And Covers 2 5 2 5 Pre operational Safety Rules 2 6 2 6 Operational Safety Rules 2 7 2 7 Maintenance Safety Rules 2 10 2 8 Storage Safety Rules 2 11 2 9 Use Caution When ...

Page 4: ... 3 13 3 16 Mower Deck Belts 3 15 3 17 Blades 3 16 3 18 Operator Seat 3 17 3 19 Steering Control Arms 3 17 3 20 Mower Deck Height 3 18 3 21 Mower Deck Height Calibration 3 19 3 22 Tires and Wheels 3 20 3 23 General Inspection 3 20 3 24 Battery 3 21 3 25 Engine 3 22 3 26 Mower Wing Deck Lift 3 23 3 27 Hour Meter 3 23 3 28 Maintenance Checklists 3 24 3 29 Pre Operation Equipment Inspection Checklist ...

Page 5: ...nance Schedule 5 6 5 12 Daily Maintenance Checklist 5 7 5 13 Articulator Specifications 3682 5 8 5 14 Hydraulic System Diagram 5 10 5 15 Electrical Schematics Prior to Serial 5221005 5 11 5 16 Electrical Schematic 5 14 5 17 Articulator 3682 Lubrication Diagram Drive Unit Prior to Serial 25940307 5 17 5 18 Articulator 3682 Lubrication Diagram Drive Unit Serial 25940307 and later 5 18 5 19 Articulat...

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Page 7: ...Lastec 021819 1 1 1 SECTION 1 TO THE OWNER ...

Page 8: ...culator when children are present The information presented herein will prepare you to operate the Articulator in a safe and knowledgeable manner Proper opera tion of the Articulator will provide a safer working environment promote higher quality and provide more efficient results Keep this manual on hand at all times for ready reference The designed and tested safety of the Articulator is depende...

Page 9: ...tec com or located in the back of this section This form must be completed and returned to the fac tory within fifteen 15 days of purchase in order to validate the warranty Please do not hesitate 1 3 If You Need To Order Parts To order parts contact your distributor Be sure to have your model and serial number available as a reference This will assist them in supplying you the correct and most cur...

Page 10: ...warranty at the warrantor s discretion After ninety 90 days component fail ure as a result of loose hardware is no longer covered under further warranty from warrantor Warrantor agrees to warrant for a period of ninety 90 days from date of purchase to any original purchaser who is a rental yard lease based business or temporary use facility that the equipment manufactured by warrantor and any opti...

Page 11: ...sales aids shall constitute a warranty or other basis for any legal action against warrantor THE ORIGINAL PURCHASER ANY PERSONS TO WHOM THIS EQUIPMENT IS TRANFERRED AND ANY INTENDED USER OR BENEFICIARY OF THIS EQUIPMENT SHALL NOT BE ENTITLED TO RECOVER ANY CONSE QUENTIAL OR INCIDENTAL DAMAGES FROM WARRANTOR FOR ANY REASON WHATSO EVER INCLUDING WARRANTY OR DEFECT IN THE PRODUCT Warrantor does not w...

Page 12: ...re warranted by their respective manu facturers These parts include Engine Clutch Hydro Gear Hydraulic Pumps Warner Linear Actuator Ross Hydraulic Motors Curtis or Superior Gearbox The complete manufacturers warranty information for these components is available upon request Contact your Lastec dealer if you have questions concerning warranties on these component parts ...

Page 13: ... servicing the Articulator be sure to use only genuine Lastec parts Utilization of substitute parts will not only void the warranty but may also cause unsafe or unsatisfac tory operation of the Articulator due to their substandard quality or incorrect application In order to handle all of your service needs your authorized Lastec dealer stocks genuine Lastec parts and has trained mechanics on hand...

Page 14: ...ou hear about Lastec Who referred you to Lastec Date Purchased Distributor Dealer Purchased From How Did You Hear About Us Your Lastec Mower Average Operating Hours Total Acreage Cut Customer Profile Information I have read and understand the warranty policy and maintenance sections of the operators manual for the machine described below Who was the salesman that assisted you Please help us to bet...

Page 15: ...Lastec 021819 2 1 2 SECTION 2 SAFETY INFORMATION ...

Page 16: ...tes a potential equipment hazard Failing to properly adhere to the instructions rules or procedures may result in personal equipment malfunction damage or destruction The above illustrated symbols are displayed throughout this manual in order to indicate important safety information When one of these symbols appears in this manual be aware of a potential hazard being discussed in the accompanying ...

Page 17: ... and Symbols Safety Information Lastec 021819 2 3 2 Caution Rotating Blades Keep Hands and Feet Away from Blades Keep Covers Locked Down Pinch Point Read the Manual Remove the Key Rotating Parts Rotating Shaft Stay Away Thrown Objects ...

Page 18: ...y rules in this manual as well all safety rules for any related equipment Although these instructions have been compiled through extensive field experience and engineering data some information presented herein may be general in nature due to unknown and or varying operating conditions However these instructions combined with your experience with your Lastec Mower will enable you to develop proced...

Page 19: ...rmational purposes only NEVER operate your Lastec Mower with any of the safety covers removed Safety is a primary concern in the design and manufacture of all Lastec products Unfortunately our extensive efforts to provide safe equipment can be negated by a single careless act of an operator In addition to the design and configuration of your Lastec Mower hazard control and accident prevention are ...

Page 20: ...ns who have read and understand the entire operator s manual to oper ate your Lastec Mower Always wear relatively tight and belted clothing to avoid entanglement in moving parts Wear sturdy rough soled work shoes as well as protective equipment for the eyes hands ears and head Never operate your Lastec Mower or related equip ment in bare feet sandals or sneakers Never operate with ROPS in the fold...

Page 21: ...n WARNING ALWAYS work safely Follow all safety rules A careful oper ator is the best insurance against accidents ALWAYS clear area of all personnel before operating your Lastec Mower Only allow persons who have read and understand the entire operator s manual to operate your Lastec Mower Never operate your Lastec Mower when children are present Be sure that the park ing brake is set before attempt...

Page 22: ... in sharp turns to minimize potential tipping or loss of control Use caution when changing directions on slopes Be alert for holes in the terrain as well as any other hidden hazard Always drive slowly over rough ground Disengage the blades stop the engine set the parking brake and remove the key before dismounting your Lastec Mower or making any adjustments Stop your Lastec Mower immediately upon ...

Page 23: ...or accessing any roadways driveways or parking lots Watch for oncoming traffic Do not allow extended running of engine indoors exhaust fumes are deadly Handle fuel with caution Always use approved fuel containers Never handle fuel near an open flame Never use fuel as a solvent Never fuel your Lastec Mower while the engine is running or hot Never fuel your Lastec Mower indoors Always clean up any s...

Page 24: ... protection when performing any service or maintenance Keep your Lastec Mower engine area free of accumulated debris fuel or excess grease and oil to reduce fire hazard Keep your Lastec Mower in good operating condition with all safety devices in place Check the blades frequently Verify that they are sharp free of nicks or cracks and securely fastened Immediately replace blades that show any signs...

Page 25: ...ren Never allow extended running of the engine indoors Exhaust fumes are deadly Never store equipment with fuel in the tank inside a building where fumes could reach an open flame or spark Allow the engine to cool before storing in an enclosed area Thoroughly clean the entire drive unit engine compartment and both the top and bottom of the mower deck before storing Sand chipped or scratched areas ...

Page 26: ...with clean water A solu tion of baking soda or household ammonia and water may be used as a neutralizer Electrolyte splashed into the eyes is extremely dangerous If this should happen force the eye open and flood it with cool clean water for approximately fifteen minutes A doc tor should be called immediately when the accident occurs and on the spot medical attention given if possible If a doctor ...

Page 27: ...da any electrolyte that spills on a vehicle or in the work area After neutralizing rinse contaminated area clean with water To prepare electrolyte of a desired specific gravity always pour the concentrated acid slowly into the water DO NOT pour water into the acid Always stir the water while add ing small amounts of acid If noticeable heat develops allow the solution to cool before continuing to a...

Page 28: ...FINAL CONNECTION OF NEGATIVE CABLE TO ENGINE BLOCK OF STALLED VEHICLE AWAY FROM BATTERY 9 Start engine and remove cables in REVERSE order of connections 1 STALLED VEHICLE BATTERY TO GROUND ENGINE BLOCK OR FRAME BOOSTER CABLE BOOSTER CABLE TO STARTER STARTING VEHICLE BATTERY TO GROUND TO STARTER 4 2 3 LT0013 ...

Page 29: ...belts and pulleys Clear warning in manual Battery explosion Improper battery handling or jumping Instructions on battery handling from the Bat tery Council International included in manu als Danger of dismemberment Cutting blades Warning decals Clear warning in manual Physical guards around blades Clear prohibitions outlined in manual Danger of projectile strike Ejected debris from cutting blades ...

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Page 31: ...Initial Set Up Initial Set Up Art 3682 Odoc021819 3 1 3 SECTION 3 Initial Set Up ...

Page 32: ... just in front of the left steering control arm To set the parking brake grasp the handle and pull upward increasing the brake tension until the tension prevents any further travel of the handle The ratchet gear will lock the handle into position To release the parking brake pull upward on the handle to relieve the brake tension depress the button on the end of the handle and slowly return the han...

Page 33: ...enders The Articulator is shipped dry no fuel from the fac tory so you will need to fuel the Articulator before operating The engine has been run at the factory so bleeding the fuel lines is unnecessary The fuel tank caps have a gauge that shows the approximate fuel level at all times Do not attempt to fuel the Articulator until you read and understand the entire INITIAL SET UP section of this man...

Page 34: ... operator seat pan have someone help you with the second handle located on the other side of the operator seat Engine cover hood Release the two rubber latches located at the front of the engine cover Using the handle on top of the cover lift the cover back all the way until the strap stops holding the cover in the open position Clean the entire engine area under the engine cover and mower deck ar...

Page 35: ... the oil level and quality be checked daily Use of incorrect oil inadequate oil level or con taminated oil will cause engine damage Be sure the Articulator is parked on level ground before checking the oil level Always check the oil level before starting the engine or wait more than five minutes after turning off an engine that has been running Check the oil level with the dipstick located under t...

Page 36: ... the engine is running COOLANT IS HOT Always allow ample time for coolant to cool before checking changing or repairing leaks CAUTION Clean radiator daily Overheating may occur if radiator is not cleaned daily Brush out and clean radiator and hood grills daily to prevent overheating Be sure the coolant system is filled to the proper level the coolant is mixed properly and is in good condition ALWA...

Page 37: ...to operation If the coolant appears excessively contaminated or diluted change the coolant prior to operation Consult the Kubota Diesel Engine Opera tor s Manual or proper coolant types and mixtures Check the entire coolant system for any leaks Areas to inspect include the radiator over flow tank all hoses clamps and fittings the entire engine area and under the engine If any leaks are discovered ...

Page 38: ...lters for 2 complete hydraulic system oil changes system capacity is approximately 7 quarts The 5 gal hydraulic oil with 2 filters kit part number is 028536 A 2 5 gal hydraulic oil with one filter kit part number is 028490 A quart of hydraulic fluid alone is part number 040642 With the engine turned off check the hydraulic fluid level and condition The hydraulic oil tank is located under the engin...

Page 39: ... neutral position 3 Start the drive unit and set the throttle arm to 3 4 full 4 If either drive tire rotates you need to adjust the hydrostatic pump link arm for that tire The link arm is attached to the bottom of the steering control arm and the pump To adjust the link arm loosen the jam nut from the hydrostatic pump link arm Slowly turn the link arm watching the tire as it turns If the tire begi...

Page 40: ...perator seat pan between the engine main drive pulley and the hydrostatic pumps both to the left and right of the engine Each pump mount pivots away from the engine at the frame above the pump The tension springs located under each pump tensions the belts to the proper level Check the belts for visible wear or damage If either belt appears excessively worn dam aged cracked weathered or otherwise a...

Page 41: ...partan Synthetic EP 100 gear oil for Curtis gearboxes and 75W90 oil for Superior gearboxes Check which gearbox is on your Articulator Inspect the entire area around and under the gearbox for any oil leakage If a leak is dis covered repair it and refill the gearbox before operating the Articulator Change the gearbox oil every two hundred hours or 6 months for maximum life expec tancy 3 13 Gearbox B...

Page 42: ...t is not correct then loosen the gearbox pulley and reposition it After alignment at least 7 16 of the gearbox shaft protrudes from the pulley Snug up the three bolts do not tighten of the split taper bushing position gearbox and check that the face of both pulleys are still aligned Then tighten the hub bolts 1 2 a turn in sequence till all are tight 100 in lb torque and check again When the pulle...

Page 43: ...on If the idler tensioner pivots to its maximum stroke with out adequately tightening the belt you need to replace the belt If the belt you are check ing is new and the idler tensioner goes to its maximum stroke without adequately tightening the belt it is likely you have installed the wrong size belt Contact your Lastec dealer for the proper belt lengths for your Articulator If you are unable to ...

Page 44: ...and deck pulleys spacers are used These spacers can be adjusted either above or below the pulleys depending on the average grass cutting height desired The spacers should be used in whatever combi nation results in the most level posi tion of the belt The gearbox wave spring should always remain on the top For intermittent deck height adjust ments the spacer need not be read justed as the height d...

Page 45: ...elts for proper tension If an idler tensioner pivots to its maximum stroke with out adequately tightening the belt you need to replace the belt If the belt you are check ing is new and the idler tensioner pivots to its maximum stroke without adequately tightening the belt it is likely you have installed the wrong size belt Contact your Lastec dealer for the proper belt lengths for your Articulator...

Page 46: ...he engine remove the key and set the parking brake before attempting to inspect adjust change or perform any other maintenance to the blades Keep all personnel clear of all controls while inspecting adjusting changing or perform ing maintenance to the blades Inspect all blades for proper installation orientation tightness sharpness and overall condition Tighten the bolts that hold the blade on to ...

Page 47: ...rol arms are properly linked free of debris and operating freely Swing the arms toward the operator seat removing them from the neutral lock position Slowly push both arms all the way forward then all the way back They should both move smoothly and easily with no sticking obstruction or uneven tension They should also snap back to neutral position which is straight up and down and centered with th...

Page 48: ... positions are knurled for quick identification Depending on the deck height selected the position of the middle deck pulleys and gear box spacers may need to be rearranged See Section 3 15 Mower Deck Drive Belt for adjustment procedures To adjust the deck height remove the deck height adjustment handle located behind the operator seat and insert it into the height adjustment handle tube located o...

Page 49: ...ator 2 Be sure both rear drive tires are properly inflated to 18 lb PSI 3 Be sure all gauge wheels are pointing forward 4 Set the deck height adjustment arm spacers to 2 5 Measure the front of each deck from the tip of the blade to the floor They should all mea sure 2 1 8 6 If any deck does not fall within this range obtain two 2 blocks as measuring guides The 2 blocks need to be positioned under ...

Page 50: ...k that each wheel swivels freely in the shaft pivot collar and the bushings are in good condition If any wheel does not swivel freely clean and grease the shaft collar assembly Replace the bushings if necessary 3 23 General Inspection Verify that all warning decals are in place visible and legible Verify that all covers and safety devices are properly installed and secure Check that the discharge ...

Page 51: ...e that the battery is sufficiently charged by momentarily starting the engine 1 From the operator seat verify all switches on the control panel are in the OFF position 2 Verify both steering control arms are locked into neu tral position 3 Turn the key switch clockwise to the RUN position DO NOT START THE ENGINE 4 Verify the neutral start and operator presence indica tor lights are activated the t...

Page 52: ...While the engine is running check the exhaust During proper operation the exhaust should be colorless If the engine runs continuously with dark exhaust stop the engine and correct the problem before operating the Articulator Refer to the Kubota Diesel Engine Operator s Manual for proper instructions Listen for any unusual engine noises If the engine suddenly slows down or accelerates makes abnorma...

Page 53: ...ort lock catches in the framing member Manual assistance may be required to engage the transport lock Release the The arm should stay locked in this position after releasing To release the transport lock press and hold the deck lift in the up position until the weight of the deck no longer rests on the transport lock Manually lift up on the transport lock while toggling the deck lift switch to the...

Page 54: ...stallation tension and condition Clean entire mower deck area under operator seat pan of any grease oil fuel grass or debris Check all mower deck belts and idler tension springs for proper installation tension and condition Clean each deck under the belt covers of any grease oil fuel grass or debris Inspect all blades for proper installation orientation tightness sharpness and overall condition Be...

Page 55: ...itial Set Up Major Features Initial Set Up Art 3682 Odoc021819 3 25 3 3 30 Major Features ROPS Control Arms Control Box Engine Compartment Deck E1 Deck E4 Deck E2 Deck E3 Fuel Tank Operator s Seat 360099 ...

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Page 57: ...Operating Procedures Operating Procedures Art 3682 Odoc021819 4 1 4 SECTION 4 Operating Procedures ...

Page 58: ...nual in its entirety CAUTION ALWAYS perform the pre operation equipment inspection before attempting to oper ate the Articulator ALWAYS perform the appropriate maintenance schedule s before attempting to operate the Articulator After you have read and understood this manual in its entirety reviewed all safety rules completed the pre operation inspection checklist and performed the appropriate main...

Page 59: ...r clockwise to the GLOW position for 9 seconds After 9 sec onds the audible warning beeper will sound signifying adequate preheat 2 Turn the key switch clockwise to START position cranking the engine for a maximum of 10 seconds NOTE Cranking engine for more than 20 seconds will cause electrical failure 3 If the engine does not start within 10 seconds discontinue cranking by turning the key switch ...

Page 60: ...section 4 1 of this manual Pushing a steering control arm forward activates the hydrostatic pump on the correspond ing side turning the drive wheel in the corresponding direction i e pushing the right steering control arm forward activates the right drive wheel in the forward direction Pull ing the right steering control arm back activates the right drive wheel in the reverse direc tion The steeri...

Page 61: ...rol lever forward slowly and maintain the right control lever in neutral position To turn to the left Push the right control lever forward slowly and maintain the left control lever in neutral position To obtain a zero turn radius ZTR to the right Push the left control lever forward slowly while simultaneously pulling the right control lever backward slowly To obtain a zero turn radius ZTR to the ...

Page 62: ... this are evident lift created by the cutter blades can be reduced decreasing the abrasion wear to the cutter blades and deck caused by sand The Low Lift Blade will also help reduce cutter deck blowout during the conditions stated above High Lift Blade Part No P128 for 21 Blade and P701 for 25 Blade High Lift Blade is recommended for cool season grasses and cut heights of 2 and above unless in san...

Page 63: ...d is intended for transport to and from the work site only and should not be attempted during any cutting operation Attempting to change directions at high ground speed whether cutting or transporting can cause damage to the turf especially in wet conditions Direction changes should be made by slowing to a near or complete stop returning the control levers to neutral posi tion and slowly changing ...

Page 64: ...cks into position when the transport lock catches in the framing member Manual assistance may be required to engage the transport lock Release the toggle The arm should stay locked in this position after releasing the toggle switch When locked depress the toggle switch to the dow position to release the electric deck lift cylinder actuator This places the weight of the deck on the lock and not on ...

Page 65: ... level and the idler belt tension system takes up excess belt length or releases additional belt length as necessary during the up and down articulation of the decks This allows the Articulator to hold the contour of the ground with precision Refer to the Initial Set Up Mower Deck Height Calibration See Section 3 21 of this manual for instructions on setting the mower deck height to the desired le...

Page 66: ... Wheel Adjustment The rear anti scalp wheel on the deck can be readjusted as needed IMPORTANT Any time the mower deck height is adjusted on the Articulator it is neces sary to check all the anti scalp wheels for proper positioning The recommended anti scalp wheel height settings are as follows Deck Height 2 Set the anti scalp wheels to the top hole Deck Height 2 to 3 Set the anti scalp wheels to t...

Page 67: ...Maintenance Maintenance Art 3682 Odoc021819 5 1 5 SECTION 5 Maintenance ...

Page 68: ...ons substandard performance and will void the warranty Warranty issues are dependent upon proper maintenance Along with completing the Pre Operation Equipment Inspection Checklist See Sec tion 3 29 each time you operate the Articulator complete the following Maintenance Checklists at the indicated time intervals See Section 5 11 Maintenance Chart 5 2 Every 8 Operating Hours or Daily Complete the P...

Page 69: ... conditions brush out and clean the radiators and hood grills periodically during the day to ensure proper flow of cooling air Check each deck hinge for compacted grass Clean and gauge wheels to reset the bearing pre loads Reference Service Bulletin SB 0149 5 3 First 50 Operating Hours Change engine oil and filter 1 Change the hydraulic oil and filter Change gearbox lubrication with proper oil for...

Page 70: ...1 5 6 Every 200 Operating Hours Change engine oil and filter 1 Change gearbox oil with 75W90 synthetic 5 7 Every 400 Operating Hours Replace fuel filter cartridge 1 Change the hydraulic oil and filter 5 8 Every 500 Operating Hours Inspect and re pack all wheel bearings Replace if needed Inspect all component parts and wear points Replace andy worn damaged or miss ing parts on Deck hinges Idler arm...

Page 71: ...s Replace air cleaner filter elements if necessary 1 Replace fuel filter cartridge Change the hydraulic oil and filter Replace the gearbox shaft seals and V ring seals Rotate tires Change engine oil and filter Change gearbox oil with 75W90 synthetic Fill rocker arm and H block cavities with grease until discharge is visible through the weep holes 5 10 Bi Annual Replace fuel pipes and clamps 1 Repl...

Page 72: ...Change Hydraulic oil and filter X X X Change engine oil and filter X Change gearbox lubrication 75W90 Synthetic X Inspect engine fuel lines and clamps X X X Grease all blade spindle bearing housings X X X Inspect all bushings X X X Inspect alternator and fan belts X Replace fuel filter cartridge X X X Inspect gearbox seals for leaks X Inspect and repack wheel bearings X Flush radiator X Flush fuel...

Page 73: ...ation of grass chutes Retighten gauge wheels bearing pre load Grease all zerks 1 Grease all wheel hubs 1 Lubricate all joints and moving parts 1 1 Perform service immediately after each washing Initials Date Comments Maintenance Concerns Maintenance Interval Lastec Articulator 3682 Daily Maintenance Checklist Maintenance Item Complete Pre operation Checklist Inspect and clean air filter elements B...

Page 74: ...elt Goodyear Insta Power 85830 041630 Deck D4 Belt Goodyear Insta Power 85830 041630 Gearbox Curtis Curtis Model 215 Rat 1 1 Type B 018786 Gearbox Oil Curtis Exxon Spartan Synthetic EP 100 16 Oz Gearbox Superior Superior R100 CCW Input CCW Out 040805 Gearbox Oil Superior Mobilube SCH 75W90 6 ounces Gearbox Belts Hydro Belts gearbox Poly v 041734 Actuator Motor Warner Electric 1500 lb 028769 Noise ...

Page 75: ...0W 30 040640 Oil Capacity 6 0L 6 34 Qt Oil Filter Kubota 16271 32090 018050 Fuel Diesel Fuel No 2 D ASTM D975 Fuel Capacity 10 Gal Fuel Filter Element Racor R12T 10 Micron 028084 Battery Deka 600U 12V DC Ratings CA 32 F 680 CCA 0 F 540 028004 Coolant Capacity 4 0L 1 06 Gal Coolant 50 50 Eth glyco water Fan Belt Belt Fan Kubota 16282 97010 028514 Grease Citgo Lithopex RT NLGI grade 2 or equivelant ...

Page 76: ...nance Hydraulic System Diagram 5 5 10 Art 3682 Odoc021819 Maintenance 5 14 Hydraulic System Diagram Left Motor Right Motor Left Pump Right Pump Fire Wall Pump Tank Right Cooler Left Cooler Hydro Filter 360104 ...

Page 77: ... D2 KeySwitch 50 3 5 3 4 2 1 3 5 3 4 2 1 3 5 3 5 2 1 2 1 D9 1 2 3 4 5 Ref Relay Top Side of PCB P4 4 R R Oil Water Oil Pressure Water Temp 12 P1 3 J2 8 J2 7 J2 6 J2 3 Blade CR2 P4 1 P4 2 CR2 J3 7 P1 7 P1 4 P1 6 P1 9 J3 4 J3 5 J2 9 J3 1 J2 2 J2 5 J3 2 J3 8 CR1 CR3 P4 3 CR1 CR4 CR3 CR1 CR4 CR2 Blade Shutdown 2 1 2 1 D10 1N4003 Brake Lever Brake 87 30 CR5 Brake 87A 30 85 86 CR5 CR6 85 86 CR6 GI750 3 ...

Page 78: ...P1I 9 J2I Parking Brake Oil Water 3 J3C 4 J3D 5 J3E Parking Brake Oil Pressure Water Temp D3 1N4003 S D4 1N4003 S D5 1N4003 S PB_L OIL_L WAT_L R Hyd HYD_L Hyd Temp D6 1N4003 S 3 P5C 1 1 2 2 P6 SPADE0 187 6 J3F 9 J3I 1 2 3 4 5 6 7 8 9 10 P7 MTA100 10 SEAT_L BLADE_L N_L D8 1N4003 S C3 1UF C2 22UF Maintenance Electrical Schematics Prior to Serial 5221005 5 5 12 Art 3682 Odoc021819 Maintenance ...

Page 79: ... 3 preheat off on start Right Neutral 024237 Left Neutral 024237 Seat J3 A J3 B J4 B J5 B J5 A J4 A Oil Pressure on engine P8 J2 7 J2 8 J2 3 J2 6 J2 2 J2 5 P1 9 Clutch P4 2 P1 7 P1 4 P4 1 Water Temp on engine P8 J2 9 SW2 Start Run L4 Water L3 Oil L5 PB L2 Seat L6 Blades L1 Neutral FU2 10A FU1 10A P4 3 J3 1 J3 2 J3 3 J3 4 J3 5 J3 7 P4 4 P1 6 P1 3 J3 8 J3 9 BATT GLOW EX Blades W1 PwrPoint FU3 10A W3...

Page 80: ...5 CR2 2 5 D1 CR7 2 5 1 2 ACC Delay L4 L5 L14 L9 L11 L10 L6 Ex P1 10 11 Red Wht Red Yel P1 15 P1 22 P1 7 Vio Yel Blu Wht Red Blk Red Blk Red Blk Red Blk Red Blk Red Blk Red Blk Red Blk Red Black Gry Wht Org Wht Grn Grn Wht Yel Blk Red Off On Engage off D2 CR3 2 5 CR3 1 4 Seat L7 Start Enable Fuel Enable Clutch Enable Vio Wht F3 2 Up Dn 052151 rev A 02 3682 Pg 1 P1 20 P1 16 L8 CR9 1 L3 CR9 13 9 CR9 ...

Page 81: ...Art 3682 Odoc021819 5 15 5 20A Actuator CR1 1 3 CR2 1 3 CR1 1 4 CR2 1 4 L1 L2 Pnk Wht Pnk Blk Red Grn P1 19 P1 23 P1 21 Red F4 Dn Up D6 Starter Solenoid Key 50 CR7 1 3 10A L12 Gry Gry P1 5 P1 6 L13 F5 Org D4 052151 rev A 02 3682 Control Pg 2 BATT ...

Page 82: ... IG L Alternator Pull 30 50 19 17 AC Str Sol Glow Plugs STR Switch Key 19 30 AC 17 50 0 1 2 3 preheat off on start BATT EX PwrPoint F1 40A 10A ACC Key 50 Str Fuel Ex Red Red Black Red Blk Dk Grn Red Gry Blu Yel Blk Org Red Blk 14ga 14ga 6ga 12ga R Alt Pink F2 R Glow Red pos neg 12V DC Battery Red BATT ...

Page 83: ...r 3682 Lubrication Diagram Drive Unit Prior to Serial 25940307 Maintenance Art 3682 Odoc021819 5 17 5 5 17 Articulator 3682 Lubrication Diagram Drive Unit Prior to Serial 25940307 8 Operating Hours 25 Operating Hours 360100 ...

Page 84: ... 3682 Lubrication Diagram Drive Unit Serial 25940307 and later 5 5 18 Art 3682 Odoc021819 Maintenance 5 18 Articulator 3682 Lubrication Diagram Drive Unit Serial 25940307 and later 8 Operating Hours 25 Operating Hours 360101 ...

Page 85: ...culator 3682 Lubrication Diagram Deck Prior to Serial 25940307 Maintenance Art 3682 Odoc021819 5 19 5 5 19 Articulator 3682 Lubrication Diagram Deck Prior to Serial 25940307 8 Operating Hours 25 Operating Hours 360102 ...

Page 86: ...ubrication Diagram Deck Serial 25940307 and later 5 5 20 Art 3682 Odoc021819 Maintenance 5 20 Articulator 3682 Lubrication Diagram Deck Serial 25940307 and later 8 Operating Hours 25 Operating Hours Annually purge old grease 360103 ...

Page 87: ...Maintenance Deck Belt Illustration Maintenance Art 3682 Odoc021819 5 21 5 5 21 Deck Belt Illustration 1 1 1 1 ...

Page 88: ... important that the spac ers remain tight between the framework at all times Failure to keep these spacers tight will result in premature wear on the bolts and equipment damage Ensure that ALL bolts asso ciated with urethane bush ings are tight at all times In some cases urethane bushing applications are associated with grease points The grease in these cases is used to protect the moving parts fr...