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4.  Insert the switch assembly (Part# X0950900) connector onto the control box. 

5.  Test-run winch in two directions, each direction for one or two seconds. 

6.  While  standing  aside  of  the  tow  path,  hold  and  operate  the  switch  assembly 

supplied  by  your  choice.  To  reverse  directions.  Wait  until  the  motor  stops  before 

reversing directions.  

7.  When  the  pulling  is  complete,  remove  the  switch  assembly  (Part#  X0950900). 

From  the  female  connector  of  the  directional  valve  and  replace  the  female 

connectors cover. 

REPLACING THE WIRE ROPE 

If the wire rope has become worn or is beginning to show signs of strands breaking, it 

must be replaced before being used again.

 

1.  Turning clutch to the 

“CLUTCH OUT” position.  

2.  Extend cable assembly to its full length. Note how the existing cable is connected 

to the drum.  

3.  Remove old cable assembly and attach new one as the old cable connected to the 

drum. Insert the end of the new rope and secure the screw M6x10(Part#X0950009) . 

4.  Ensure that the new cable wraps in the same rotation direction as the old one.  

The cable should leave the drum from the bottom, under the drum. 

5.  Turning clutch to the 

“CLUTCH IN” position. 

6.  Retract Cable Assembly onto drum, first five wraps being careful not to allow 

kinking, then winch cable must be wound onto the drum under a load of at least 

10% rated line pull. 

WARNING  - 

Only  replace  the  wire  rope  with  the  identical  replacement  part 

recommended by the manufacturer.

 

MAINTENANCE  

1. 

Periodically check the tightness of mounting bolts and electrical connections.  

Remove all dirt or corrosion and always keep clean. 

2. 

Do not attempt to disassemble the gear box.  Repairs should be done by the 

manufacturer or an authorized repair center. 

Summary of Contents for LV-O9500-Q

Page 1: ...SPEED WINCH LV O9500 Q LV O9500S Q Assembly Operating Instructions...

Page 2: ...AND MOUNTING 7 MOUNTING DRAWING 9 WINCH ACCESSORIES YOU WILL NEED 10 RIGGING TECHNIQUES 1 0 WINCH WORKING DEMONSTRATION 1 1 REPLACING THE WIRE ROPE 1 2 MAINTENANCE 1 2 TROUBLE SHOOTING 1 3 WINCH ASSEM...

Page 3: ...afely or improperly could result in property damage serious injury or death Throughout this manual you will find the following symbols for caution warning and danger Pay particular attention to the no...

Page 4: ...lvanized aircraft cable designed specifically for load capacity of 9500lbs The wire rope feeds onto the drum in the under wind position through the roller fairlead and is looped at the end to accept t...

Page 5: ...natch block that can double the pulling power of the winch or change the pulling direction without damaging the wire rope We recommend you to use double line and snatch block for pulling over 70 of th...

Page 6: ...e spools in the under wind position with the cable entering the drum from the bottom not the top To spool correctly you should keep a slight load on the cable while pushing the remote button to draw i...

Page 7: ...d the use of the pulley block snatch block to double the wire rope line This will aid in two ways a reduce the number or rope layers on the drum as well as b reduce the load on the wire rope by as muc...

Page 8: ...ll balanced especially after you operated the clutch test running winch can make winch in gear WINCHING TECHNIQUES A Z a Take time to asses your situation and plan your pull b Put on gloves to protect...

Page 9: ...tor cool down for a few minutes and then resume the winching operation r The winching operation is complete once the vehicle is on stable ground and is able to drive under its own power s Secure the v...

Page 10: ...gh the mounting channel and roller fairlead from inside the channel This will allow enough clearance for the winch to be placed in the channel without obstruction 3 Assemble the winch to the mounting...

Page 11: ...and re spooling the wire rope Using the hand saver keeps your hands and fingers away from the rotating drum 8 Check for proper drum rotation Pull and turn the clutch knob to the CLUTCH OUT position P...

Page 12: ...uality nylon with high tensile strengths up to 15000lbs Heavy Blanket place on the cable to absorb energy should the wire rope break RIGGING TECHNIQUES Self Recovery Locate a suitable anchor such as a...

Page 13: ...o double line the wire rope Fig 3 4 This reduces the load on the winch and the strain on the rope by up to 50 depending on the included angle WARNING Never use your winch for overhead hoisting or for...

Page 14: ...Note how the existing cable is connected to the drum 3 Remove old cable assembly and attach new one as the old cable connected to the drum InserttheendofthenewropeandsecurethescrewM6x10 Part X0950009...

Page 15: ...e is present replace motor Allow to drain and dry Run in short bursts without load until completely dry Motor runs but cable drum does not turn Clutch not engaged Turn clutch to the In position If pro...

Page 16: ...14 WINCH ASSEMBLY DRAWING LV O9500 Q...

Page 17: ...5 34 35 33 6 5 3 2 1 4 26 25 28 29 24 22 23 20 19 18 3 5 6 30 5 32 4 3 16 17 4 31 10 8 15 21 38 37 OUT IN 13 12 10 7 8 9 11 12 13 36 14 27 39 WINCH PARTS LIST LV O9500 Q No Part Qty Description Remark...

Page 18: ...sket 19 X0950016 1 Gear Ring 20 X0950400 1 Gear Carrier Assembly Output 21 X0950500 1 Gear Carrier Assembly Intermediate 22 X0950600 1 Gear Carrier Assembly Input 23 X0950017 1 Gear Input Sun 24 X0950...

Page 19: ...6 27 23 21 22 24 28 29 19 18 6 5 42 40 41 10 36 37 38 39 3 16 17 4 15 14 12 11 8 5 7 9 10 13 8 12 13 4 1 2 3 6 20 3 30 5 32 4 31 34 33 OUT IN 35 43 WINCH PARTS LIST LV O9500S Q No Part Qty Description...

Page 20: ...Assembly Output 21 X0950500 1 Gear Carrier Assembly Intermediate 22 X0950600 1 Gear Carrier Assembly Input 23 X0950017 1 Gear Input Sun 24 X0950018 1 Trust Washer 25 X0950019 1 Gear Housing 26 X09500...

Page 21: ...24mm 22 7 6 3 10 7 577mm 160 mm 272 mm Net weight Ibs kg 69 7 31 6 70 5 32 0 Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Current A Ibs kg 12V DC 24V DC 12V DC 24V DC 0 0 50...

Page 22: ...20 4 5593 2537 85 3 26 0 NOTES...

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