Launch TLT830WA, Product Manual

Page 1: ...to describe how to use this equipment Their registered trademarks still belong to the original companies This equipment is for the use of professional technical personnel or maintenance personnel Regi...

Page 2: ...a damaged lift 4 Lift can be used by trained operators ONLY 5 only Authorized personnel can be in the lift area 6 use commend lifting points 7 use bracket to help disassembly or installation 8 Auxili...

Page 3: ...LAUNCH TLT830WA Product Manual iii 14 keep feet clear when lowering 15 When lifting or lowering don t stand under the lift...

Page 4: ...UIPMENT INSTALLATION 7 5 1 BASIC REQUIREMENTS 7 5 2 INSTALLATION PROCEDURES 7 6 OPERATION 13 6 1 INSPECTION BEFORE OPERATION 13 6 2 OPERATIONAL PROCEDURES 13 6 3 SAFETY PRECAUTIONS 13 7 ADJUSTING 14 7...

Page 5: ...the lift when it is in operation z Inspection of the lift should be carried out regularly Do not operate a damaged lift or a lift with broken parts All the parts are only replaceable with the parts p...

Page 6: ...e 6 Automatic height limiting device protect machine from damage 7 Automatic lubricating system and oil less bearings 2 3 Technical Specifications Max Lifting Height mm Max Lifting Weight kg Lifting T...

Page 7: ...LAUNCH TLT830WA Product Manual 3 3 Structure and Working Principle 3 1 Structure 1400 605 4500 605 4660 780 330 1850 450 Fig1...

Page 8: ...et Meanwhile small YA3 air cylinder valve electrical connection is established the safety cover is fully open After 2 seconds contactor KT will open The motor and the platform will stop And at the sam...

Page 9: ...sor high pressure cut off valve Small scissors oil interface bismall scissor emergency lowering handle bigscissor emergency lowering handle check valve Small scissor control solenoid valve Exhaust Oil...

Page 10: ...der of the big scissor open the deputy valve and close main high pressure valve 5 then push the big scissor s up button to filling and adjusting If too much oil is added press the DOWN button to disch...

Page 11: ...minimal thickness of 200mm 7 9 and at least 7 days of solidification time y The strength of the concrete ground should exceed 3000PSI 2 1kgf mm2 y The tolerance of the concrete floor levelness should...

Page 12: ...the lifting equipment to put the host and vice machine into the pit 7 8 0 6 7 0 6 7 0 2000Min 8 0 0 M i n 4600 4 0 0 M i n 1 8 0 0 M a x 900 45 1 0 0 20 330 480 w a l l Fig 6 5 2 2 Above floor install...

Page 13: ...the positions of electronic control boxes and determine power supply requirements for local use according to the diagram requirements z Wiring diagram shown in figure 8 z After opening the side door o...

Page 14: ...lowering valve II buzzer lowering valve I small air cylinder valve I electric relay time relay Bi directional valve I Bi directional valve II small air cylinder valve I lowering valve I limit switch...

Page 15: ...issor can be adjusted z Press UP button raise the host platform of the small scissor to 0 35M 13 8 high Turn off the main high pressure cut off valve on the big scissor open the duty high pressure cut...

Page 16: ...d performance follow the installation procedures step by step z Wear safety goggles z Use strong alloy drill bit with a diameter of 17mm 0 7 Do not use worn out drill bit z Keep the hammer drill uprig...

Page 17: ...its required height z Press the lock button bring down the platform safety gear meshing and keep the platform level on both sides z Press the small scissors lift button to remove the tire z Check ther...

Page 18: ...to let the platforms stop at appropriate height z Turn the high pressure valve to working status z Press UP button the platforms begin to raise release the UP button the platforms stop moving Press th...

Page 19: ...8 Parts List This parts list is only to be used by maintenance and servicing personnel The manufacturer is not responsible in case it is used for any other purposes If any parts get damaged please ord...

Page 20: ...bly No ERP Code Name 1 307041275 HG DJ 2000 22 Side board welding part 2 307041276 HG DJ 2000 5 Roller pad 3 307041277 HG DJ 9000B Main connecting rod 4 307041278 HG DJ 9000A Vice connecting rod 5 307...

Page 21: ...HG DJ 2000 25 Guide block 19 307041290 HG GSDJ 5000 27 Slide rack assembly With core rivet 20 307040763 JB T7940 4 1995 Seal oil cup 8 21 103010356 GB T70 1 2000 Screw M8 16 22 307041291 GB T97 1 2002...

Page 22: ...00 Screw M6 25 44 307041302 HG DJ 2001A Main girder 4 5 45 307041303 HG DJ 2000 36 Front pipe 46 307041304 HG DJ 7000 00 Welded baffle plate 4 5 47 307041305 HG DJ 7000 05 Stop plate shaft 48 10305002...

Page 23: ...0 14 Lower block 4 307041312 HG DJ 4000 13 Upper block 5 307041313 Non lubricated bearing SF 2 3467 6 307041314 HG DJ 11000 4 Welding safety catch for host machine 7 307041315 HG DJ 4000 4 Center shaf...

Page 24: ...er 6 1 3 22 307041323 Non lubricated bearing SF 2 3625 23 103010425 GB T818 2000 Screw M4 10 24 307041324 Master cylinder 25 307041325 Pipe clasp 26 103010437 GB T818 2000 Screw M6 10 27 103050014 GB8...

Page 25: ...2000 Auxiliary crossbeam 4 5 2 307041276 HG DJ 2000 5 Roller pad 3 307041277 HG DJ 9000B Master connecting rod for host machine 4 307041278 HG DJ 9000A Vice connecting rod for auxiliary machinery 5 3...

Page 26: ...e rack assembly With core rivet 20 307040763 JB T7940 4 1995 Seal oil cup 8 21 103010356 GB T70 1 2000 Screws M8 16 22 307041291 GB T97 1 2002 Flat Washer A 8 1 6 23 307041292 GB T859 1987 Spring wash...

Page 27: ...Screws M4 6 46 307041275 HG DJ 2000 22 Side slide plate welding part 47 307041281 HG DJ 9000C welded cover of rolling jack 48 307041332 Limit mounting plate 49 103010377 GB T818 2000 Screws M4 16 50...

Page 28: ...e cup M8X1 18 307041320 GB T12 1988 Bolt M6 16 19 103010313 GB T70 1 2000 Screws M6 25 20 307041321 GB T97 1 2002 Flat Washer A 6 1 6 21 307041322 GB T859 1987 Spring washer 6 1 3 22 307041323 Non lub...

Page 29: ...er unit 200V60Hz three phase 202 307041336 ype 0 5M high pressure oil pipe 203 103040157 Pad assembly 14 204 103100160 Corner joint 205 103202175 Converting valve block 206 103040158 Pad assembly 16 2...

Page 30: ...rottle joint components 221 103160043 Throttle valve Distribution of pneumatic parts No ERP Code Name 301 102160383 Two linkage piece for air supply 302 102990071 Fitting APL6 02 303 102160380 T Fitti...

Page 31: ...5 1 2 3 K T 1 3 1 4 4 9 1 0 1 1 1 2 8 7 6 5 1 2 3 K A 2 1 3 1 4 4 9 1 0 1 1 1 2 8 7 6 5 1 2 3 K A 3 13 1 4 4 9 10 1 1 1 2 8 7 6 5 1 2 3 K A 4 R D L 1 L 2 L 3 K M P E L 1 L 2 L 3 P E A 1 A 2 V U W AC 2...

Page 32: ...ly motor with correct voltage Adjust the pressure of relief valve Check the weight of the vehicle Replace the hydraulic pump The lift is too slow in lowering There is foreign substance in the lowering...

Page 33: ...ubricant z Apply 2 lithium lubricants on a monthly basis 10 3 Biannual Maintenance z Check all the moving parts for possible wearing interference and damage z Inspect the lubrication of all the roller...

Page 34: ...g Stability 99 100 h 0 2 Non corrosibility 52 48 Grade 1 Foreign substance Microscopic method number cm Above 10 m Above 25 m Above 75 m Above 125 m 5000 3000 500 0 Relative Viscosity 15 10s 1 Pa s Le...