Launch TWC-581, Installation And Parts Manual

Page 1: ...1 TWC 581 Swing Arm Tire Changer Launch Tech USA INC 2460 Peck Road Whittier CA 90601 USA 1 877 LAUNCH 9 562 463 1380 562 463 1590 FAX www launchtechusa com Installation and Parts Manual ...

Page 2: ...nsport 8 Positioning 8 Power and Air Connections 8 Adjusting 8 Initial Operation Fig 01 1 8 Clamping System of the Jaws 9 Drive system 9 Bead Breaker 10 Hexagonal Column Clamping System 10 Supplementary Arm 10 Air Pressure Regulator Gauge and Lubricator Assembly 10 Mount demount Head 11 Direction of the switch s installation 14 Parts List 15 Note The wearing parts are indicated by 15 Note 23 TWC 5...

Page 3: ...on from the manufacturer or observing the requirement of the instructions may lead to direct or indirect damage to the equipment The installation and adjusting personnel should have a good understanding of electrical devices The equipment can only be operated by qualified personnel with special training TWC 581 should be installed on the smooth ground Keep the back panel 0 75M 29 away from the wal...

Page 4: ...ress block H Clamp cylinder control pedal I Bead breaker control pedal J Turntable control pedal K Stop Screw Knob L Column M Tool box N Clamping cylinder assembly O Lube bucket P Bead breaker handle Q Bead breaker arm R Adjusting pin S Bead breaker shovel T Tire lever U Inflation pedal V Air Pressure Regulator Gauge and Lubricator Assembly W Supplementary arm assembly X Roller Y Spacer pin Z Cont...

Page 5: ...voltage measurement Installation Unpacking Unpack according to the instructions on the package Remove the packing materials and inspect the machine for possible damage or loss of accessories during shipment Keep the packing materials out of the reach of children Handle in an appropriate way if the packing material is likely to cause pollution Remove the cabinet column swing arm and accessory box a...

Page 6: ...e left side of cabinet with a suitable lifting devise position the assist unit Fig 05 on the left rear corner of the cabinet vertically attach and fasten in place with bolts and hardware provided Fig 06 Fig 06 Remove the lock levers brush a lubricant on the parts threads and then assemble them as in Fig 07 Finally feed the air line from the bottom of the assist arm unit through the small hole on l...

Page 7: ...ake out rubber hose and connect it to the 1 valve Fig 11 feed the other end of hose out cabinet through the hole on rear panel Fig 11 Installation of Air Tank Fix the air tank on the cabinet with two sets of bolts nuts spring washers and flat washer Fig 12 Connect the rubber hose with the joint on the air tank and fasten the screw of the hose hoop as figure 13 Fig 12 Fig 13 Mount the side plate of...

Page 8: ...Power and Air Connections Before installation verify the electrical power source and the compressed air are in accordance with the specifications on the nameplate Any electrical connection should be performed by a specially trained technician The power socket should be at a place within the sight of the operator The advisable height is between 0 6 1 7M 24 65 In case the main voltage is not stable ...

Page 9: ...l the air passage and the movement of the piston The clamp jaws Fig15 can be placed at four positions To adjust their positions first pull out pin sockets from their holes then move the Slide to correct positions on slide carriages and insert the pin sockets into corresponding holes finally fix resilient clip Note Make sure that the four clamp jaws are at same positions on turntable The four posit...

Page 10: ...cture of the Assist arm that consists of such three main function units and two lifting rollers The forward swivel arm unit assist arm assembly and sliding sleeve integrate together and can move up and down along the sliding column by use of the Up Down control lever on the control box When the up down control lever is lifted the assist arm moves up along with the sliding sleeve Contrarily when th...

Page 11: ...unt demount head with insert to tilt the mount demount head and obtain the correct position and then finger tighten screw B Unlock and raise the hexagonal column then lower it onto the rim and lock again First tighten screws A1 A2 A3 A4 in torque of 50Nm and check by means of gauges that the measurements remain the same Lastly tighten screw B to a torque of 50Nm and carry out checks once again wit...

Page 12: ...LAUNCH Tire Changer TWC 581 12 Fig 24 Fig 25 Fig 26 Fig 27 Fig 28 ...

Page 13: ...LAUNCH Tire Changer TWC 581 13 Fig 29 Fig 30 ...

Page 14: ...e but make sure the wires and poles match Fig 31 2 Installation of the switch The switch s position to the bracket is shown as in fig32 you may have to rotate the switch slightly in the slots with the attachment screw slightly loose to position the switch so that clockwise and counter clock potation of the motor occurs correctly Once in the correct position tighten the two screws Adjustment slots ...

Page 15: ...e maintenance personnel The manufacturer will not be held responsible for any use other than the designed purpose In case any damage occurs please contact your dealer or LAUNCH with the corresponding codes in the list Note The wearing parts are indicated by ...

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Page 23: ...03160026 Safe valve 18 103020075 Hexagon bolt M10 25 19 103040064 Plain washer φ8 20 103040026 Spring washer φ8 21 103030061 Locking nut M8 22 103170002 Air tank 23 104130131 Rubber hose 101 104130013 Working deck cushion cover 102 103020071 Hexagon Bolt M16 40 103 201010190 Working deck washer 104 201012038 Turntable 105 201011905 Square rotary body 106 Y103200250 Square rotary mat 107 103050018 ...

Page 24: ...327 Hexagon socket screw M8 25 138 103040049 Spring washer φ8 139 103040064 Plain washer φ8 140 103230054 Back cover of clamping cylinder 141 103220089 Clamping cylinder body 142 103100242 Nut locking L joint 143 201020987 Clamping cylinder assembly 144 103100242 Nut 3way pipe joint 145 104050033 Air compressing hose 151 201021013 Working deck assembly 152 201021015 Turntable assembly 201 Y1032300...

Page 25: ...5 233 103040112 Plain washer φ12 234 103030089 Lock nut M12 301 103010327 Hexagon socket screw M8 25 302 104010272 Cap 303 201012456 Hexagonal column 304 103110058 Return spring 305 103202058 Swing arm 306 104070027 Cushion mat 307 103010401 Hexagon socket set screws with flat point M12 12 308 201013167 Metal Mount demount head 309 103200290 Hexagonal column locking handle 310 103050002 Circlip fo...

Page 26: ...0291 Worm 409 103202038 Sealing cover units of reduction gear box 410 103230199 Upper cover of worm case 411 201012010 Worm bearing 412 103060022 Angular contact bearing 413 103202048 Casing of reduction gear box 414 103200789 Worm wheel 415 103070002 Angular contact bearing 416 103230052 Lower cover of worm case 417 103080001 Key A14 40 418 103010606 Column bolt M10 65 419 420 421 201021341 Gear ...

Page 27: ...oint 506 104010271 Pentagamma casing 507 104130074 O Sealing ring φ11 8 4 508 104010273 Fiveway valve cover 509 201010232 Cam hood 510 104120025 Cam body 511 103110031 Cam spring sheet 512 202010078 Transfer shift bar 513 104020044 Steering switch cover 514 102100101 Motor power switch 515 103110033 Pedal release spring 516 X201010226 Reed type support 517 201010207 Pedal support units 518 1031100...

Page 28: ...lve 607 103100042 Quick L end joint metal 608 103200290 Handle of locking rod 609 103202018 Back swivel arm 610 103202051 Spacer pin 611 103060373 Position pin 612 N A Assistant tire pressure arm 613 201012455 Handle of Position 614 201012454 Apart whell slide rod 615 103010354 Hexagon socket screw 616 202010065 Disk 617 N A Disk axis 618 103201987 Positioning pressure bar 619 201010736 Washer of ...

Page 29: ...200742 Post support 653 201011586 Lower carriage weldment of post 654 103200787 Cylinder carriage 655 201010754 Pin of cylinder bottom 656 103050001 Shield ring 657 201020818 Lifting cylinder assembly 658 201020999 Supplementary arm assembly 701 306070016 Tire lever 702 N A Plastic Mount demount head and Mount demount head base assembly 703 201010225 Mount demount head base 704 103010371 Hexagon s...

Page 30: ...LAUNCH Tire Changer TWC 581 30 717 103201991 Air compressing hose end joint 718 103990172 Air compressing hose ...

Page 31: ...ket air break switch 6 3 8 1R industrial power plug switch 1DPH 5HPDUNV 0RGHO rated current 40A Mennekes socket 536 32A 2P E 230V IP44 Mennekes plug 274 32A 2P E 230V IP44 0RGHO EN60309 EN60947 3 5HPDUNV This protective circuit should be fulfiled by the customer Remarks if the motor movement is contrary to the right turning change the phase wire Z1 and V1 AC110V 60Hz ...

Page 32: ... TWC 581 32 TWC 581 Pneumatic Diagram 0 1 2 3 0 4 5 6 0 1 2 0 7 3 0 4 0 7 0 8 9 3 6 0 7 0 7 0 7 0 7 3 0 70 7 6 3 0 7 3 0 1 2 A A 3 3 0 7 3 6 0 4 0 4 3 0 4 3 Help Lifting Bead Breaking Jaw Clamping Quick inflating Inflator ...