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In the case of UV control, use the purging air 
connection of the UV sensor.

 

The nozzles are adjusted to the relevant burner, 

see page 14 (Accessories). The nozzles do 
not need any adjustment.

Wiring

 DANGER

Electric shocks can be fatal! Before working on 
possible live components, ensure the unit is discon-
nected from the power supply.

 

The flame is monitored by a combined ignition/

ionization electrode as standard on the burner 
ECOMAX

®

.

 

Flame control with UV sensor is only necessary 
if a furnace temperature of 1050°C is exceeded 
for direct heating or 950°C for indirect heating. In 
this case, we recommend a UV sensor UVS 10 
be used.

 

An adapter set (Mat. No. 22800791) is available 

for installing the UVS 10 and must be ordered 
separately. If the adapter set has been ordered 
with the burner, it is fitted to the burner on deliv-
ery and the UV sensor can be screwed on to it.

 

For high temperature operation without flame 
control using ionization or UV sensor, the air flow 
must be monitored by a pressure switch.

 

We recommend an ignition transformer ≥ 7.5 kW, 
≥ 20 mA.

 

For the ignition/ionization cable, use (unscreened) 
high-voltage cable:

 

 FZLSi 1/6 up to 180°C (356°F),

 

Order No. 04250410, or

 

FZLK 1/7 up to 80°C (176°F),

 

Order No. 04250409.

 

Cable length: max. 5 m, recommended < 1 m.

 

Lay cable individually and not in a metal conduit.

 

Install cable well away from mains cables and 
interference from electro-magnetic sources.

 

In particular, avoid external electrical interference 
when using ionization control.

 

For UV control, route the ignition cable separately 
from the UV cable.

1

3

2

 4 

 Connect the PE wire for grounding to the gas 

insert. Route the PE wire from the burner in-
sert directly to the connection on the automatic 
burner control unit.

 WARNING

High-voltage risk! It is essential that a high-voltage 
warning label is attached to the ignition cable.

 

For more detailed information on how to wire the 
ignition and ionization cable, refer to the oper-
ating instructions and connection diagrams of 
the automatic burner control unit and ignition 
transformer.

 

For further information about using a UV sensor, 
refer to the relevant operating instructions.

Preparing commissioning

Safety instructions

 

Agree settings and commissioning of the burner 

with the system operator or manufacturer.

 

Check the entire system, upstream devices and 
electrical wiring/connections.

 

Note the operating instructions for individual 
controls.

 DANGER

The burner must only be commissioned by author-

ized trained personnel.

Risk of explosion! 

Please observe the appropriate 

precautions when igniting the burner.

Risk of poisoning! 

Open the gas and air supply 

so that the burner is always operated with excess 
air – otherwise CO will form in the furnace chamber. 
CO is odourless and poisonous! A flue gas analysis 
is to be conducted.

 

Pre-purge the furnace chamber or radiant tube 
with air (5 x volume) before every ignition attempt.

 

If the burner does not ignite although the auto-
matic burner control unit has been switched on 
and off several times: check the entire system.

Summary of Contents for ECOMAX 0

Page 1: ...as technicians Electrical interventions may only be carried out by qualified electricians Wear protective clothing for all installation and maintenance work to prevent injuries Conversion spare parts All technical changes are prohibited Only use OEM spare parts Contents Operating instructions D GB GB 1 03251385 Translation from the German Self recuperative burner ECOMAX Self recuperative burner EC...

Page 2: ...W2 P03 Gas flange with purging air connection K3 Additional cooling air connection A3 Kanthal electrode DA13 DA23 Differential air pressure measuring kit Differential air pressure measuring kit with pressure switch DW3 Flue gas monitoring kit with pressure switch T3 NPT connection S3 Spacer for SICAFLEX flame tube Z3 Special version 1 On request 2 Orifice size on request 3 If none this specificati...

Page 3: ...kit D and the eductor EJEK are re quired see page 14 Accessories EJEK FGT kit D EJEK 1 Remove the transport safety device If the diameter of the furnace insulation is greater than the external diameter of the flue gas guide tube wrap the flue gas guide tube with a fibre mat before installing the burner 3 4 2 5 Tighten the nuts in two cycles in a crosswise fashion torque 46 Nm When installing alway...

Page 4: ...e flange and SER M Install the internal segmented flame tubes SICAFLEX see www docuthek com Elster Kromschröder Kromschröder LBE Prod ucts 07 Pilot burners and burners Self recuperative burner ECOMAX Segmented flame tube SICAFLEX Operating instructions for segmented flame tubes SICAFLEX Depending on the installation situation a flue gas guide tube FGT kit or an adapter flange may be required avail...

Page 5: ...r this pur pose see page 10 Replacing the gas lance If necessary another air connection may be used The burner has three air connections two of which are sealed with blind flanges Ensure undisturbed flow to the orifices in the air and gas connections We recommend that a double nipple to ISO 65 with a length of at least 5d be inserted into the connection Restrictors The appropriate restrictors are ...

Page 6: ...n particular avoid external electrical interference when using ionization control For UV control route the ignition cable separately from the UV cable 1 3 2 4 Connect the PE wire for grounding to the gas insert Route the PE wire from the burner in sert directly to the connection on the automatic burner control unit WARNING High voltage risk It is essential that a high voltage warning label is atta...

Page 7: ...ifices are installed in the gas and combustion air connections on the burner Adjustment is made on the basis of the flow rate dependent pressure differential The required pressure differentials for gas and air are shown in the burner diagram mbar WC m3 h ft3 h Qgas pair pgas Qair pgas pair Ensure an undisturbed flow to the orifice We recommend that a double nipple to ISO 65 with a length of at lea...

Page 8: ...gative flue gas pressure on the motive air restrictor Pressure switch If the burner is equipped with a pressure switch on the air connection to monitor the flow the switching point should be set to approx 80 of the pressure differential for the combustion air If the burner is equipped with a pressure switch for flue gas monitoring indirect heating system with ceramic radiant tube the switching poi...

Page 9: ...d substoichiometric operation of the burner If necessary adjust the settings of the combustion air and motive air 11 Check the differential pressures pgas and pair and the negative flue gas pressure pFG at max furnace temperature and adjust them using the appropriate restrictor p 0 p2 p1 Check the settings by conducting a flue gas analysis in the flue gas connector or eductor in the case of an ind...

Page 10: ...east 5 µA and must not vary Read off the ionization signal on the burner con trol unit 3 Disconnect the system from the electrical power supply 4 Shut off the gas and air supply do not change the restrictor settings 5 Disconnect the gas line from the gas insert 6 Disconnect the grounding cable Checking the ignition electrode and mixing device The complete gas insert must be removed to check the ig...

Page 11: ... procedure when reassem bling We recommend that the burner be removed to allow a more accurate inspection 26 27 If the insulation is worn or damaged it must be replaced Checking replacing the air guide tube and recuperator ECOMAX C 28 31 29 30 32 Check the recuperator If any ceramic components are damaged they must be replaced To replace the recuperator remove the burner and suspend it vertically ...

Page 12: ...insu lation together e g using adhesive tape Tighten the nuts in two cycles in a crosswise fashion 40 41 Tighten the nuts in two cycles in a crosswise fashion Torque for ECOMAX 1 3 18 Nm ECOMAX 4 5 35 Nm ECOMAX C ECOMAX M Installing the gas insert CAUTION ECOMAX C do not strike the mixing funnel against the ceramic air guide tube Danger of breakage ECOMAX M the gas insert must be slid into the air...

Page 13: ...s detected when checking the burner proceed to the automatic burner control unit and check for faults in accordance with the relevant operating instructions Faults Cause Remedy Burner does not function Valves do not open Check the voltage supply and wiring Gas inlet pressure is too low Check the filter for dirt Check the gas supply Air inlet pressure is too low Check fan and air supply Gas and air...

Page 14: ...ngs Check the gas and air pressures Automatic burner control unit signals a fault Check the ionization cable Check the ionization current The ionization cur rent must be at least 5 µA stable signal Mixing device or swirl plate soiled Clean gas and air bore holes and air slots Remove deposits from mixing funnel or swirl plate Excessive pressure fluctuations in the furnace chamber Ask Elster Kromsch...

Page 15: ...et Eco 2 5 E 22801111 P2 set Eco 4 0 E 22801108 P3 set Eco 2 5 B 22801107 P3 set Eco 4 0 B 22801106 Technical data Heating direct with eductor or indirect in radiant tube Control type On Off Control range approx 1 3 Flame velocity approx 120 to 150 m s Flame control direct ionization control UV control as an option Ignition direct spark ignition Recuperator ECOMAX C ceramic SiSiC max application t...

Page 16: ...EC Annex II No 1B The product Self recuperative burner for gas ECOMAX is a partly completed machine pursuant to Article 2g and is designed exclusively for instal lation in or assembly with another machine or other equipment The following essential health and safety requirements in accordance with Annex I of this Directive are ap plicable and have been fulfilled Annex I Articles 1 1 3 1 1 5 1 3 2 1...

Page 17: ...GB 17 D GB ...

Page 18: ...08 0 F 49 202 60908 20 GB 18 GB F NL I E Contact If you have any technical questions please contact your local branch office agent The addresses are available on the Internet or from Elster GmbH We reserve the right to make technical modifications in the interests of progress info kromschroeder com www kromschroeder com ...

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