background image

GB-5

D

GB

F

NL

I

E

Connecting the gas and air pipes

Gas connection (GA) and air connection (LA)

LA

GA

Cooling air connection (KA)

 

Optional intermediate flange with an additional 
cooling air connection on the burner.

 

To increase the air volume in cooling mode.

KA

Table of threaded and flanged connections

 

Threaded connection to ISO 7, flange dimensions 

to ISO 7005, PN 16.

Type

GA*

 

LA**

KA

ECOMAX

®

 0

G ½

G 1

G 1

ECOMAX

® 

1

G ½

G 1

G 1½

ECOMAX

®

 2

G ½

G 1½

G 1½

ECOMAX

®

 3

G ½

G 2

G 1½

ECOMAX

®

 4

G ¾

G 2½

G 2

ECOMAX

®

 5

G 1

G 2½

G 2

ECOMAX

®

 6

G 1

DN 80

N/A

*   On  ECOMAX

®

..L for LCV gas, connections may 

differ depending on the project specifications.

**   Burner size ECOMAX

®

 0 to 5: threaded connec-

tion; from burner size 6: flanged connection.

 

Install flexible tubes or bellows units to prevent 
mechanical stress or transmission of vibration.

 

Ensure that the seals are undamaged.

 DANGER

Risk of explosion!

 Ensure the connection is gas-

tight. 

 

The gas insert can be rotated in 90° steps if 

necessary.

 

We recommend that all the seals that are re-

moved to rotate the gas insert be replaced.

 

The electrode must remain in its position at the 

top left when the gas insert is rotated. The mixing 
device (gas lance) must be rotated for this pur-
pose, see page 10 (Replacing the gas lance).

 

If necessary, another air connection may be used. 

The burner has three air connections, two of 

which are sealed with blind flanges.

 

Ensure undisturbed flow to the orifices in the 
air and gas connections. We recommend that 
a double nipple to ISO 65 with a length of at 
least 5d be inserted into the connection.

Restrictors

 

The appropriate restrictors are to be fitted in the 

supply lines for fuel gas, combustion air and 
motive air for the eductor to adjust the burner.

Central air connection for LPG operation

 

The LPG version of the burner has an additional 

central air lance. 

 

The gas lance must be cooled to prevent the 

gas cracking and soot forming inside the burner.

 

The connection is made with an Ermeto pipe.

 

The purging air connection must be located in 

the air supply line to the burner upstream of the 
air control valve, for example at the inlet of the 
air solenoid valve.

 

Open the adjuster in the central air lance fully; on 
the ECOMAX

®

 1, the adjuster must be restricted 

to 45° or 50%.

Purging air connections for electrode and 

UV cell

 

The electrode and the UV cell can be cooled 

and purged with air.

 

The air must be branched off upstream of the 

air control valve, for example at the inlet of the 
air solenoid valve.

 

Connect the purging air to the purging air con-
nection of the gas flange next to the electrode.

Summary of Contents for ECOMAX Series

Page 1: ...s technicians Electrical interventions may only be carried out by qualified electricians Wear protective clothing for all installation and maintenance work to prevent injuries Conversion spare parts A...

Page 2: ...2 P03 Gas flange with purging air connection K3 Additional cooling air connection A3 Kanthal electrode DA13 DA23 Differential air pressure measuring kit Differential air pressure measuring kit with pr...

Page 3: ...it D and the eductor EJEK are re quired see page 14 Accessories EJEK FGT kit D EJEK 1 Remove the transport safety device If the diameter of the furnace insulation is greater than the external diameter...

Page 4: ...flange and SER M Install the internal segmented flame tubes SICAFLEX see www docuthek com Elster Kromschr der Kromschr der LBE Prod ucts 07 Pilot burners and burners Self recuperative burner ECOMAX S...

Page 5: ...this pur pose see page 10 Replacing the gas lance If necessary another air connection may be used The burner has three air connections two of which are sealed with blind flanges Ensure undisturbed fl...

Page 6: ...particular avoid external electrical interference when using ionization control For UV control route the ignition cable separately from the UV cable 1 3 2 4 Connect the PE wire for grounding to the g...

Page 7: ...s are installed in the gas and combustion air connections on the burner Adjustment is made on the basis of the flow rate dependent pressure differential The required pressure differentials for gas and...

Page 8: ...ative flue gas pressure on the motive air restrictor Pressure switch If the burner is equipped with a pressure switch on the air connection to monitor the flow the switching point should be set to app...

Page 9: ...substoichiometric operation of the burner If necessary adjust the settings of the combustion air and motive air 11 Check the differential pressures pgas and pair and the negative flue gas pressure pF...

Page 10: ...ast 5 A and must not vary Read off the ionization signal on the burner con trol unit 3 Disconnect the system from the electrical power supply 4 Shut off the gas and air supply do not change the restri...

Page 11: ...procedure when reassem bling We recommend that the burner be removed to allow a more accurate inspection 26 27 If the insulation is worn or damaged it must be replaced Checking replacing the air guide...

Page 12: ...nsu lation together e g using adhesive tape Tighten the nuts in two cycles in a crosswise fashion 40 41 Tighten the nuts in two cycles in a crosswise fashion Torque for ECOMAX 1 3 18 Nm ECOMAX 4 5 35...

Page 13: ...s detected when checking the burner proceed to the automatic burner control unit and check for faults in accordance with the relevant operating instructions Faults Cause Remedy Burner does not functio...

Page 14: ...gs Check the gas and air pressures Automatic burner control unit signals a fault Check the ionization cable Check the ionization current The ionization cur rent must be at least 5 A stable signal Mixi...

Page 15: ...t Eco 2 5 E 22801111 P2 set Eco 4 0 E 22801108 P3 set Eco 2 5 B 22801107 P3 set Eco 4 0 B 22801106 Technical data Heating direct with eductor or indirect in radiant tube Control type On Off Control ra...

Page 16: ...C Annex II No 1B The product Self recuperative burner for gas ECOMAX is a partly completed machine pursuant to Article 2g and is designed exclusively for instal lation in or assembly with another mach...

Page 17: ...GB 17 D GB...

Page 18: ...8 0 F 49 202 60908 20 GB 18 GB F NL I E Contact If you have any technical questions please contact your local branch office agent The addresses are available on the Internet or from Elster GmbH We res...

Reviews: