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GB-8

D

GB

F

NL

I

E

Coarse adjustment of the combustion air 

volume
  

 Close the gas supply.

  

 Start pre-purge.

 

For adjusting the air volume, especially for direct 
heating, we recommend using the optional in-
termediate flange for differential pressure meas-
urement DA1.

 

Air measuring nipple 

L

,

 

external dia. = 9 mm 

(0.35").

Measuring the differential air pressure using 

DA

L

p

2

p

1

p

1

p

2

0

∆p

4

3

5

Loosen 
the screws 
2 turns.

Measuring the differential air pressure 

without DA

L

L

p

2

p

1

p

1

p

2

0

∆p

4

3

5

Loosen 
the screws 
2 turns.

 6 

 Set the required air pressure differential on the 

air restrictor.

Coarse adjustment of motive air at the 

eductor

 

The settings of the air volume and the motive air 

at the eductor affect each other. Coarse adjust-
ment should be carried out at the same time 
during pre-purge.

p

FG

p

atm

p

FG

0

p

FG

8

7

9

Loosen 
the screw 
2 turns.

p

FG

p

atm

p

FG

0

p

FG

8

7

9

 

Measure the negative flue gas pressure p

FG

 

against atmospheric pressure p

atm

.

 0 

 Set the required negative flue gas pressure on 

the motive air restrictor.

Pressure switch

 

If the burner is equipped with a pressure switch 
on the air connection to monitor the flow, the 
switching point should be set to approx. 80% 
of the pressure differential for the combustion air.

 

If the burner is equipped with a pressure switch 
for flue gas monitoring (indirect heating system 
with ceramic radiant tube), the switching point 
should be set to approx. 3 mbar.

Preparing the gas pressure measurement
  

  Connect all measuring devices to the burner for 

later adjustment. 

 

Leave the gas supply closed.

  

  Read off the differential pressure for the required 

gas flow rate from the enclosed flow rate curve.

  

 p1: gas pressure upstream of the measuring 

orifice, p2: gas pressure downstream of the 
measuring orifice. Measuring range: select ap-
prox. 15 mbar.

 

Gas measuring nipple 

G

, external dia. = 9 mm 

(0.35").

G

p

1

p

2

4

5

Loosen 
the screws 
2 turns.

Commissioning

Igniting and adjusting the burner

 WARNING

Ensure adequate ventilation of the furnace chamber 
before each burner start!
Risk of burning! Outflowing flue gases and burner 
components are hot.
Wear ear defenders to protect yourself from harm-
ful noise. 

Summary of Contents for ECOMAX Series

Page 1: ...s technicians Electrical interventions may only be carried out by qualified electricians Wear protective clothing for all installation and maintenance work to prevent injuries Conversion spare parts A...

Page 2: ...2 P03 Gas flange with purging air connection K3 Additional cooling air connection A3 Kanthal electrode DA13 DA23 Differential air pressure measuring kit Differential air pressure measuring kit with pr...

Page 3: ...it D and the eductor EJEK are re quired see page 14 Accessories EJEK FGT kit D EJEK 1 Remove the transport safety device If the diameter of the furnace insulation is greater than the external diameter...

Page 4: ...flange and SER M Install the internal segmented flame tubes SICAFLEX see www docuthek com Elster Kromschr der Kromschr der LBE Prod ucts 07 Pilot burners and burners Self recuperative burner ECOMAX S...

Page 5: ...this pur pose see page 10 Replacing the gas lance If necessary another air connection may be used The burner has three air connections two of which are sealed with blind flanges Ensure undisturbed fl...

Page 6: ...particular avoid external electrical interference when using ionization control For UV control route the ignition cable separately from the UV cable 1 3 2 4 Connect the PE wire for grounding to the g...

Page 7: ...s are installed in the gas and combustion air connections on the burner Adjustment is made on the basis of the flow rate dependent pressure differential The required pressure differentials for gas and...

Page 8: ...ative flue gas pressure on the motive air restrictor Pressure switch If the burner is equipped with a pressure switch on the air connection to monitor the flow the switching point should be set to app...

Page 9: ...substoichiometric operation of the burner If necessary adjust the settings of the combustion air and motive air 11 Check the differential pressures pgas and pair and the negative flue gas pressure pF...

Page 10: ...ast 5 A and must not vary Read off the ionization signal on the burner con trol unit 3 Disconnect the system from the electrical power supply 4 Shut off the gas and air supply do not change the restri...

Page 11: ...procedure when reassem bling We recommend that the burner be removed to allow a more accurate inspection 26 27 If the insulation is worn or damaged it must be replaced Checking replacing the air guide...

Page 12: ...nsu lation together e g using adhesive tape Tighten the nuts in two cycles in a crosswise fashion 40 41 Tighten the nuts in two cycles in a crosswise fashion Torque for ECOMAX 1 3 18 Nm ECOMAX 4 5 35...

Page 13: ...s detected when checking the burner proceed to the automatic burner control unit and check for faults in accordance with the relevant operating instructions Faults Cause Remedy Burner does not functio...

Page 14: ...gs Check the gas and air pressures Automatic burner control unit signals a fault Check the ionization cable Check the ionization current The ionization cur rent must be at least 5 A stable signal Mixi...

Page 15: ...t Eco 2 5 E 22801111 P2 set Eco 4 0 E 22801108 P3 set Eco 2 5 B 22801107 P3 set Eco 4 0 B 22801106 Technical data Heating direct with eductor or indirect in radiant tube Control type On Off Control ra...

Page 16: ...C Annex II No 1B The product Self recuperative burner for gas ECOMAX is a partly completed machine pursuant to Article 2g and is designed exclusively for instal lation in or assembly with another mach...

Page 17: ...GB 17 D GB...

Page 18: ...8 0 F 49 202 60908 20 GB 18 GB F NL I E Contact If you have any technical questions please contact your local branch office agent The addresses are available on the Internet or from Elster GmbH We res...

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