background image

GB-10

D

GB

F

NL

I

E

Maintenance

We recommend a function check every six months. 
If the media are highly contaminated, this interval 
should be reduced.

 DANGER

Maintenance work on the burner must be carried 
out by authorized trained personnel only.

Risk of explosion! 

Please observe the appropriate 

precautions when igniting the burner.

Risk of poisoning! 

Open the gas and air supply 

so that the burner is always operated with excess 
air – otherwise CO will form in the furnace chamber. 
CO is odourless and poisonous! A flue gas analysis 
is to be conducted.

Risk of burning!

 Outflowing flue gases and burner 

components are hot.

 

We recommend that all the seals removed during 

maintenance work be replaced. The appropriate 
seal set is available separately as a spare part.

  

 Check the ionization/ignition cable.

  

 Measure the ionization current.

 

The ionization current must be at least 5 µA and 

must not vary.

 

Read off the ionization signal on the burner con-
trol unit.

  

  Disconnect the system from the electrical power 

supply.

 4 

 Shut off the gas and air supply – do not change 

the restrictor settings.

 5 

 Disconnect the gas line from the gas insert.

 6 

 Disconnect the grounding cable.

Checking the ignition electrode and mixing 

device 

 

The complete gas insert must be removed to 

check the ignition electrode and mixing device.

 CAUTION

On the ECOMAX

®

..C, do not allow the mixing fun-

nel to strike the ceramic air guide tube fitted in the 
burner. Danger of breakage.

 

On the ECOMAX

®

..M, ensure that the retaining 

bolts for the combustion chamber do not fall out.

7

8

10

9

11

Do not lose 
the retaining 
bolts.

7

8

10

9

11

  

 Place the gas insert in a safe place.

  

 ECOMAX

®

..M: remove the retaining bolts for the 

combustion chamber and remove the combus-
tion chamber.

 4 

 Check the electrode, mixing device (gas lance) 

and insulator for dirt, wear and thermal damage 
and cracks; clean or replace if necessary.

Replacing the electrode

15

16

Replacing the gas lance

15

18

16

17

19

20

21

 

Summary of Contents for ECOMAX Series

Page 1: ...s technicians Electrical interventions may only be carried out by qualified electricians Wear protective clothing for all installation and maintenance work to prevent injuries Conversion spare parts A...

Page 2: ...2 P03 Gas flange with purging air connection K3 Additional cooling air connection A3 Kanthal electrode DA13 DA23 Differential air pressure measuring kit Differential air pressure measuring kit with pr...

Page 3: ...it D and the eductor EJEK are re quired see page 14 Accessories EJEK FGT kit D EJEK 1 Remove the transport safety device If the diameter of the furnace insulation is greater than the external diameter...

Page 4: ...flange and SER M Install the internal segmented flame tubes SICAFLEX see www docuthek com Elster Kromschr der Kromschr der LBE Prod ucts 07 Pilot burners and burners Self recuperative burner ECOMAX S...

Page 5: ...this pur pose see page 10 Replacing the gas lance If necessary another air connection may be used The burner has three air connections two of which are sealed with blind flanges Ensure undisturbed fl...

Page 6: ...particular avoid external electrical interference when using ionization control For UV control route the ignition cable separately from the UV cable 1 3 2 4 Connect the PE wire for grounding to the g...

Page 7: ...s are installed in the gas and combustion air connections on the burner Adjustment is made on the basis of the flow rate dependent pressure differential The required pressure differentials for gas and...

Page 8: ...ative flue gas pressure on the motive air restrictor Pressure switch If the burner is equipped with a pressure switch on the air connection to monitor the flow the switching point should be set to app...

Page 9: ...substoichiometric operation of the burner If necessary adjust the settings of the combustion air and motive air 11 Check the differential pressures pgas and pair and the negative flue gas pressure pF...

Page 10: ...ast 5 A and must not vary Read off the ionization signal on the burner con trol unit 3 Disconnect the system from the electrical power supply 4 Shut off the gas and air supply do not change the restri...

Page 11: ...procedure when reassem bling We recommend that the burner be removed to allow a more accurate inspection 26 27 If the insulation is worn or damaged it must be replaced Checking replacing the air guide...

Page 12: ...nsu lation together e g using adhesive tape Tighten the nuts in two cycles in a crosswise fashion 40 41 Tighten the nuts in two cycles in a crosswise fashion Torque for ECOMAX 1 3 18 Nm ECOMAX 4 5 35...

Page 13: ...s detected when checking the burner proceed to the automatic burner control unit and check for faults in accordance with the relevant operating instructions Faults Cause Remedy Burner does not functio...

Page 14: ...gs Check the gas and air pressures Automatic burner control unit signals a fault Check the ionization cable Check the ionization current The ionization cur rent must be at least 5 A stable signal Mixi...

Page 15: ...t Eco 2 5 E 22801111 P2 set Eco 4 0 E 22801108 P3 set Eco 2 5 B 22801107 P3 set Eco 4 0 B 22801106 Technical data Heating direct with eductor or indirect in radiant tube Control type On Off Control ra...

Page 16: ...C Annex II No 1B The product Self recuperative burner for gas ECOMAX is a partly completed machine pursuant to Article 2g and is designed exclusively for instal lation in or assembly with another mach...

Page 17: ...GB 17 D GB...

Page 18: ...8 0 F 49 202 60908 20 GB 18 GB F NL I E Contact If you have any technical questions please contact your local branch office agent The addresses are available on the Internet or from Elster GmbH We res...

Reviews: