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GB-13

D

GB

F

NL

I

E

42

46

44

43

45

42

 

Tighten the nuts in two cycles in a crosswise 

fashion. Torque for ECOMAX

®

 0 – 3:  18 Nm, 

ECOMAX

®

 4 – 5:  35 Nm.

 47 

 Connect the grounding cable.

 48 

 Connect the gas line to the gas insert.

 49 

 Connect voltage to the system.

 50 

 Open the gas and air supply.

 5 

 Check for tightness, see page 9 (Tightness 

test).

 5 

 Start the burner, see page  8 (Commission-

ing).

 DANGER

Risk of explosion and poisoning in case of 
burner adjustment with an air deficiency!

 Ad-

just the gas and air supply so that the burner is 
always operated with excess air – otherwise CO 

will form in the furnace chamber. CO is odourless 
and poisonous! Conduct a flue gas analysis.

 5 

 Produce a maintenance report.

Assistance in the event of 
malfunction

 DANGER

Electric shocks can be fatal! Before working on 
possible live components, ensure the unit is discon-
nected from the power supply.
Risk of injury! Burner heads have sharp edges.
Fault-clearance must only be undertaken by author-
ized trained personnel.

 

If no fault is detected when checking the burner, 
proceed to the automatic burner control unit and 
check for faults in accordance with the relevant 
operating instructions.

 ? 

 

Faults

 ! 

 

Cause

  • 

 

Remedy

 ? 

  

Burner does not function?

 ! 

  Valves do not open.

  • 

 Check the voltage supply and wiring.

 !  

Gas inlet pressure is too low.

  • 

 Check the filter for dirt.

  • 

 Check the gas supply.

 !  

Air inlet pressure is too low.

  • 

 Check fan and air supply.

 !  

Gas and air pressures on the burner are too low.

  • 

 Check the restrictors.

  • 

 Check/adjust the start rate setting, see operating 

instructions for solenoid valve.

 !  

Automatic burner control unit signals no fault.

  • 

 Check the device fuse.

  • 

 Note the automatic burner control unit operating 

instructions.

 !  

Short-circuit of the UV sensor.

  • 

 Replace the UV sensor.

  • 

 Note the UV sensor operating instructions.

 !  

Automatic burner control unit signals a fault.

  • 

 Check the ionization cable.

  • 

 Check the ionization current (minimum ionization 

current 5 µA and signal stable?).

  • 

 Check whether the burner is adequately ground-

ed.

  • 

 Note the automatic burner control unit operating 

instructions.

 !  

No ignition spark is created.

  • 

 Check the ignition cable.

  • 

 Check the voltage supply and wiring.

  • 

 Check whether the burner is adequately ground-

ed.

Summary of Contents for ECOMAX Series

Page 1: ...s technicians Electrical interventions may only be carried out by qualified electricians Wear protective clothing for all installation and maintenance work to prevent injuries Conversion spare parts A...

Page 2: ...2 P03 Gas flange with purging air connection K3 Additional cooling air connection A3 Kanthal electrode DA13 DA23 Differential air pressure measuring kit Differential air pressure measuring kit with pr...

Page 3: ...it D and the eductor EJEK are re quired see page 14 Accessories EJEK FGT kit D EJEK 1 Remove the transport safety device If the diameter of the furnace insulation is greater than the external diameter...

Page 4: ...flange and SER M Install the internal segmented flame tubes SICAFLEX see www docuthek com Elster Kromschr der Kromschr der LBE Prod ucts 07 Pilot burners and burners Self recuperative burner ECOMAX S...

Page 5: ...this pur pose see page 10 Replacing the gas lance If necessary another air connection may be used The burner has three air connections two of which are sealed with blind flanges Ensure undisturbed fl...

Page 6: ...particular avoid external electrical interference when using ionization control For UV control route the ignition cable separately from the UV cable 1 3 2 4 Connect the PE wire for grounding to the g...

Page 7: ...s are installed in the gas and combustion air connections on the burner Adjustment is made on the basis of the flow rate dependent pressure differential The required pressure differentials for gas and...

Page 8: ...ative flue gas pressure on the motive air restrictor Pressure switch If the burner is equipped with a pressure switch on the air connection to monitor the flow the switching point should be set to app...

Page 9: ...substoichiometric operation of the burner If necessary adjust the settings of the combustion air and motive air 11 Check the differential pressures pgas and pair and the negative flue gas pressure pF...

Page 10: ...ast 5 A and must not vary Read off the ionization signal on the burner con trol unit 3 Disconnect the system from the electrical power supply 4 Shut off the gas and air supply do not change the restri...

Page 11: ...procedure when reassem bling We recommend that the burner be removed to allow a more accurate inspection 26 27 If the insulation is worn or damaged it must be replaced Checking replacing the air guide...

Page 12: ...nsu lation together e g using adhesive tape Tighten the nuts in two cycles in a crosswise fashion 40 41 Tighten the nuts in two cycles in a crosswise fashion Torque for ECOMAX 1 3 18 Nm ECOMAX 4 5 35...

Page 13: ...s detected when checking the burner proceed to the automatic burner control unit and check for faults in accordance with the relevant operating instructions Faults Cause Remedy Burner does not functio...

Page 14: ...gs Check the gas and air pressures Automatic burner control unit signals a fault Check the ionization cable Check the ionization current The ionization cur rent must be at least 5 A stable signal Mixi...

Page 15: ...t Eco 2 5 E 22801111 P2 set Eco 4 0 E 22801108 P3 set Eco 2 5 B 22801107 P3 set Eco 4 0 B 22801106 Technical data Heating direct with eductor or indirect in radiant tube Control type On Off Control ra...

Page 16: ...C Annex II No 1B The product Self recuperative burner for gas ECOMAX is a partly completed machine pursuant to Article 2g and is designed exclusively for instal lation in or assembly with another mach...

Page 17: ...GB 17 D GB...

Page 18: ...8 0 F 49 202 60908 20 GB 18 GB F NL I E Contact If you have any technical questions please contact your local branch office agent The addresses are available on the Internet or from Elster GmbH We res...

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