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GB-14

D

GB

F

NL

I

E

  • 

  Check the electrode – depending on the burner 

construction stage  – see page  10 (Mainte-
nance).

 !  

Defective insulator on the electrode, ignition spark 
jumps over incorrectly.

  • 

 Check the electrode – depending on the burner 

construction stage.

 ? 

 

Burner flame ignites with a loud bang?

 !  

Incorrect electrode adjustment.

  • 

  Check the electrode – depending on the burner 

construction stage  – see page  10 (Mainte-
nance).

 !  

Incorrect burner adjustment – air volume too low 
or too high.

  • 

 Correct burner adjustment  – see page  

(Preparing commissioning).

 !  

Incorrect burner adjustment – gas volume re-
leased too quickly, defective or incorrectly set 
damping unit on the solenoid valve.

  • 

 Check solenoid valve.

  • 

 Note the solenoid valve operating instructions.

 ! 

 Excessive central air volume for LPG operation.

  • 

 Carefully restrict the central air at the adjust-

ing cock.  Excessive restriction may cause soot 
formation.

 ? 

 

Burner performs a fault lock-out after burn-
ing faultlessly in normal operation?

 !  

Incorrect gas and air flow rate settings.

  • 

 Check the gas and air pressures.

 !  

Automatic burner control unit signals a fault.

  • 

 Check the ionization cable.

  • 

 Check the ionization current. The ionization cur-

rent must be at least 5 µA – stable signal.

 !  

Mixing device or swirl plate soiled.

  • 

 Clean gas and air bore holes and air slots.

  • 

 Remove deposits from mixing funnel or swirl 

plate.

 !  

Excessive pressure fluctuations in the furnace 
chamber.

  • 

 Ask Elster Kromschröder for control concepts.

Accessories

Flue gas guide tube FGT kit . .D

1

3

2

  Burner seal 

  Flue gas guide tube FGT

  Mounting gasket

For a direct heating system a flue gas guide tube FGT 
is required.

The FGT kit..D is not supplied with the ECOMAX

®

 

and must be ordered separately. If the FGT kit..D 
is ordered with the ECOMAX

®

, it will be supplied 

ready-fitted on the burner.

Flue gas eductor EJEK

The eductor generates a negative pressure with a 

centrally positioned nozzle and thus draws the flue 
gases through the burner’s heat exchanger.

The EJEK is not included in the delivery and must be 

ordered separately.

Flue gas connector FLUP

The FLUP is not supplied with the ECOMAX

®

 and 

must be ordered separately. 
If the FLUP is ordered with the ECOMAX

®

, it will be 

supplied ready-fitted on the burner.

Summary of Contents for ECOMAX Series

Page 1: ...s technicians Electrical interventions may only be carried out by qualified electricians Wear protective clothing for all installation and maintenance work to prevent injuries Conversion spare parts A...

Page 2: ...2 P03 Gas flange with purging air connection K3 Additional cooling air connection A3 Kanthal electrode DA13 DA23 Differential air pressure measuring kit Differential air pressure measuring kit with pr...

Page 3: ...it D and the eductor EJEK are re quired see page 14 Accessories EJEK FGT kit D EJEK 1 Remove the transport safety device If the diameter of the furnace insulation is greater than the external diameter...

Page 4: ...flange and SER M Install the internal segmented flame tubes SICAFLEX see www docuthek com Elster Kromschr der Kromschr der LBE Prod ucts 07 Pilot burners and burners Self recuperative burner ECOMAX S...

Page 5: ...this pur pose see page 10 Replacing the gas lance If necessary another air connection may be used The burner has three air connections two of which are sealed with blind flanges Ensure undisturbed fl...

Page 6: ...particular avoid external electrical interference when using ionization control For UV control route the ignition cable separately from the UV cable 1 3 2 4 Connect the PE wire for grounding to the g...

Page 7: ...s are installed in the gas and combustion air connections on the burner Adjustment is made on the basis of the flow rate dependent pressure differential The required pressure differentials for gas and...

Page 8: ...ative flue gas pressure on the motive air restrictor Pressure switch If the burner is equipped with a pressure switch on the air connection to monitor the flow the switching point should be set to app...

Page 9: ...substoichiometric operation of the burner If necessary adjust the settings of the combustion air and motive air 11 Check the differential pressures pgas and pair and the negative flue gas pressure pF...

Page 10: ...ast 5 A and must not vary Read off the ionization signal on the burner con trol unit 3 Disconnect the system from the electrical power supply 4 Shut off the gas and air supply do not change the restri...

Page 11: ...procedure when reassem bling We recommend that the burner be removed to allow a more accurate inspection 26 27 If the insulation is worn or damaged it must be replaced Checking replacing the air guide...

Page 12: ...nsu lation together e g using adhesive tape Tighten the nuts in two cycles in a crosswise fashion 40 41 Tighten the nuts in two cycles in a crosswise fashion Torque for ECOMAX 1 3 18 Nm ECOMAX 4 5 35...

Page 13: ...s detected when checking the burner proceed to the automatic burner control unit and check for faults in accordance with the relevant operating instructions Faults Cause Remedy Burner does not functio...

Page 14: ...gs Check the gas and air pressures Automatic burner control unit signals a fault Check the ionization cable Check the ionization current The ionization cur rent must be at least 5 A stable signal Mixi...

Page 15: ...t Eco 2 5 E 22801111 P2 set Eco 4 0 E 22801108 P3 set Eco 2 5 B 22801107 P3 set Eco 4 0 B 22801106 Technical data Heating direct with eductor or indirect in radiant tube Control type On Off Control ra...

Page 16: ...C Annex II No 1B The product Self recuperative burner for gas ECOMAX is a partly completed machine pursuant to Article 2g and is designed exclusively for instal lation in or assembly with another mach...

Page 17: ...GB 17 D GB...

Page 18: ...8 0 F 49 202 60908 20 GB 18 GB F NL I E Contact If you have any technical questions please contact your local branch office agent The addresses are available on the Internet or from Elster GmbH We res...

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