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GB-15

D

GB

F

NL

I

E

Ceramic radiant tube SER-C

  Burner seal

  Flange connection

  Radiant tube (SiSiC)

4

  Mounting gasket

For heat treatment processes in which combustion 
gases must be kept separate from the product. The 
patented flange connection is gas-tight.
Material: SiSiC, max. application temperature: 

1300°C.
The SER-C is not supplied with the ECOMAX

®

 and 

must be ordered separately.

Flue gas guide tube FGT

To guide the flue gases if smaller burners are used 

than those normally intended.
Material: vacuum moulded pulp.

Available on request in different sizes suitable for the 

SER-C radiant tube and ECOMAX

®

 burner sizes.

Segmented flame tube SICAFLEX

®

Segmented ceramic flame tubes to guide hot flue 
gases in radiant tubes.
Material: SiSiC.

The SICAFLEX

®

 is not supplied with the ECOMAX

®

 

and must be ordered separately.

P/P set Eco

Nozzle to limit the volume of purging air in order to 
achieve safe ignition and monitoring of the ECOMAX

®

 

burner and to avoid condensation and overheating.

Nozzle*

Order number

P2 set Eco 2.5 /E

22801111

P2 set Eco 4.0 /E

22801108

P3 set Eco 2.5 /B

22801107

P3 set Eco 4.0 /B

22801106

Technical data

Heating: direct with eductor or indirect in radiant 
tube.
Control type: On/Off.
Control range: approx. 1:3.
Flame velocity: approx. 120 to 150 m/s.
Flame control: direct ionization control (UV control 
as an option).
Ignition: direct spark ignition.
Recuperator: 
ECOMAX

®

..C:  

ceramic (SiSiC), max. application temperature: 

1250°C, 

ECOMAX

®

..M: 

cast steel, max. application temperature: 1150°C, 
ECOMAX

®

..FTR: 

metallic, max. application temperature: 1050°C.
Storage temperature: -20°C to +40°C.

Burner

Capacity [kW] Flame length [mm]*

ECOMAX

®

 0

25

250

ECOMAX

®

 1

36

350

ECOMAX

®

 2

60

450

ECOMAX

®

 3

100

600

ECOMAX

®

 4

180

800

ECOMAX

®

 5

250

800

ECOMAX

®

 6

500

800

*  Visible range for natural gas operation in the open air, 

max. connection rating and air index 1.15.

 WARNING

Information pursuant to REACH Regulation No. 

1907/2006, Article 33.

Insulation contains refractory ceramic fibres (RCF)/
aluminium silicate wool (ASW).
RCF/ASW are listed in the Candidate List of the 
European REACH Regulation No. 1907/2006.

 

Information on the safe handling of products 
containing ceramic fibres can be found in the 
safety data sheets.

 

Safety data sheets are available on request.

Summary of Contents for ECOMAX Series

Page 1: ...s technicians Electrical interventions may only be carried out by qualified electricians Wear protective clothing for all installation and maintenance work to prevent injuries Conversion spare parts A...

Page 2: ...2 P03 Gas flange with purging air connection K3 Additional cooling air connection A3 Kanthal electrode DA13 DA23 Differential air pressure measuring kit Differential air pressure measuring kit with pr...

Page 3: ...it D and the eductor EJEK are re quired see page 14 Accessories EJEK FGT kit D EJEK 1 Remove the transport safety device If the diameter of the furnace insulation is greater than the external diameter...

Page 4: ...flange and SER M Install the internal segmented flame tubes SICAFLEX see www docuthek com Elster Kromschr der Kromschr der LBE Prod ucts 07 Pilot burners and burners Self recuperative burner ECOMAX S...

Page 5: ...this pur pose see page 10 Replacing the gas lance If necessary another air connection may be used The burner has three air connections two of which are sealed with blind flanges Ensure undisturbed fl...

Page 6: ...particular avoid external electrical interference when using ionization control For UV control route the ignition cable separately from the UV cable 1 3 2 4 Connect the PE wire for grounding to the g...

Page 7: ...s are installed in the gas and combustion air connections on the burner Adjustment is made on the basis of the flow rate dependent pressure differential The required pressure differentials for gas and...

Page 8: ...ative flue gas pressure on the motive air restrictor Pressure switch If the burner is equipped with a pressure switch on the air connection to monitor the flow the switching point should be set to app...

Page 9: ...substoichiometric operation of the burner If necessary adjust the settings of the combustion air and motive air 11 Check the differential pressures pgas and pair and the negative flue gas pressure pF...

Page 10: ...ast 5 A and must not vary Read off the ionization signal on the burner con trol unit 3 Disconnect the system from the electrical power supply 4 Shut off the gas and air supply do not change the restri...

Page 11: ...procedure when reassem bling We recommend that the burner be removed to allow a more accurate inspection 26 27 If the insulation is worn or damaged it must be replaced Checking replacing the air guide...

Page 12: ...nsu lation together e g using adhesive tape Tighten the nuts in two cycles in a crosswise fashion 40 41 Tighten the nuts in two cycles in a crosswise fashion Torque for ECOMAX 1 3 18 Nm ECOMAX 4 5 35...

Page 13: ...s detected when checking the burner proceed to the automatic burner control unit and check for faults in accordance with the relevant operating instructions Faults Cause Remedy Burner does not functio...

Page 14: ...gs Check the gas and air pressures Automatic burner control unit signals a fault Check the ionization cable Check the ionization current The ionization cur rent must be at least 5 A stable signal Mixi...

Page 15: ...t Eco 2 5 E 22801111 P2 set Eco 4 0 E 22801108 P3 set Eco 2 5 B 22801107 P3 set Eco 4 0 B 22801106 Technical data Heating direct with eductor or indirect in radiant tube Control type On Off Control ra...

Page 16: ...C Annex II No 1B The product Self recuperative burner for gas ECOMAX is a partly completed machine pursuant to Article 2g and is designed exclusively for instal lation in or assembly with another mach...

Page 17: ...GB 17 D GB...

Page 18: ...8 0 F 49 202 60908 20 GB 18 GB F NL I E Contact If you have any technical questions please contact your local branch office agent The addresses are available on the Internet or from Elster GmbH We res...

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