LEAB LPS 1212, User Manual

Page 1: ...LEAB Automotive GmbH Thorshammer 6 DE 24866 Busdorf User Manual Version V3 1 Issue date 16 04 2019 LPS 1212 1512 2512 Lithium Power Supply User Manual ...

Page 2: ... of Accessories 13 12 Operation 15 13 Displays 20 14 Maintenance 21 15 Troubleshooting 22 16 Disassembly 25 17 Disposal 25 18 EU Declaration of Conformity 25 1 About this Manual Read this manual carefully and keep it in a safe place This manual is intended for users with previous knowledge in the automotive electrical field Throughout the manual you will be alerted to warnings and safety notices a...

Page 3: ...ettings of the device 2 General Safety This manual supports safe handling of the device Use the device solely in accordance with its intended use The LPS is a high quality product for mobile power supply in vehicles All components relevant for the power supply of the vehicle are integrated into one device This means that the LPS performs many functions that are conventionally performed by individu...

Page 4: ...ozen Only charge batteries in well ventilated rooms and away from ignition sources 3 Technical Specifications Model LPS 1212 LPS 1512 LPS 2512 Part number 014 02001GF 014 01004GF014 03001GF Device Weight with without packaging 26 kg 28 kg 28 kg 30 kg Dimension device 390 mm x 244 mm x 250 mm Dimension packaging 495 mm x 355 mm x 350 mm Protection class I IP rating IP21 Operating temperature 20 C 5...

Page 5: ...d plug DC input Voltage rated value 12 V Voltage range 12 8 V 15 V Current 25 A 50 A Charging time 105 min Connection Anderson SB50 grey DC output Voltage rated value 13 2 V Voltage range 9 5 V 15 V Current continuous 60 A Current 20 min 70 A Current 1 min 100 A Current 10 s 150 A Connection Anderson SB50 red Performance data operating periods Internal consumption only DC active 5 W Internal consu...

Page 6: ...ce out of the transport box using the black carrying handles on the front and back The device is unpacked After unpacking check the scope of delivery of the LPS see page 7 5 About the LPS Number Details 1 On Off button 2 Display 3 Control panel navigation buttons 4 Carrying handle front 5 Two pin earthed socket AC output 230 V 6 Fuse cap RCD ...

Page 7: ...out the LPS Page 6 of 25 Number Details 7 Carrying handle back 8 D Sub plug for communications connections 9 AC output 230 V Neutrik grey 10 AC input 230 V Neutrik blue 11 DC output 12 V Anderson red 12 DC input 12 V Anderson grey ...

Page 8: ...pply LPS x 1 D Sub data adapter x 1 Anderson plug SB50 red x 1 Anderson plug SB50 grey x 4 Contacts for Anderson SB50 plugs x 4 4 x M3 screws for fastening the Anderson plugs x 1 Neutrik PowerCon type A plug blue x 1 Neutrik PowerCon type B plug grey x 1 Mains cable Neutrik PowerCon type A with two pin earthed plug ...

Page 9: ...tion of the current flow 4 Shows the remaining operation hh mm or charging time hh mm 5 AC input 230 V 6 Shows the discharging capacity in 10 increments 7 AC output 230 V 8 Shows the remaining time until the output switches to Energy Saver 9 Shows the charge status of the battery in percent 10 Shows the charge status of the battery in 10 increments 11 Shows the standby mode of the connection 12 DC...

Page 10: ... polarity may damage the device Pay attention to the polarity of the wires The housing is marked with plus and minus Loosen and pull out incorrectly inserted cores using gentle lever movements from a screwdriver slot Mounting Neutrik Plug To mount the Neutrik plug observe the following notes For installation you need a H07RN F 3G or equivalent electrical cable with a cross section of 1 5 mm blue N...

Page 11: ...umpstart function 7 CAN High Software update 8 Output 2 Signal output 9 Input 1 Activation of DC input after 10 s connection D signal terminal 15 terminal 61 From hardware 2 02 up to hardware 2 01 GND ground can be parametrised accordingly Allocation necessary for installation at DC input 9 Mounting To mount the device perform the following steps NOTICE Choose a cool dry and well ventilated mounti...

Page 12: ... power via the 230 V mains mains priority circuit The device is connected Connecting the DC Input 12 V To connect the LPS to the vehicle battery perform the following steps Grey Anderson plug is mounted 1 Disconnect the battery from the vehicle power circuit Warning Disconnect the negative cable first 2 Secure the positive cable of the grey Anderson plug as close as possible to the vehicle battery...

Page 13: ...wo options for connecting consumers to the AC output 230 V Consumer with Neutrik plug Insert consumer with Neutrik plug into the AC output on the back of the device A Neutrik plug is included You will find information on how to install the plug on page 9 Consumer with two pin earthed plug Plug consumer with two pin earthed plug into the AC output on the front of the device The consumer is connecte...

Page 14: ...n of the solar charge controller follow the notes and instructions in the device manual 3 Insert the red Anderson plug into the DC output 12 V 4 Activate the DC output 12 V via the menu of the LPS see page 18 The solar panel is connected Connecting Fuel Cells To charge the LPS using alternative charging sources fuel cells perform the following steps You have mounted the red Anderson plug 1 Connect...

Page 15: ...connect the CDR power distributor relay perform the following steps You need a CDR 200 40 You need two cables 16 mm2 1 Disconnect the starter battery from the on board power supply Warning Disconnect the negative lead first 2 Secure one cable 16 mm2 of the device near the vehicle battery with a suitable fuse 80 A 3 Using the fused line connect the positive terminal of the vehicle battery to a scre...

Page 16: ...ay If the LPS is installed such that the display is not visible an LPS remote display from LEAB can be connected to control the LPS To install the remote display follow the notes and instructions in the manual 12 Operation Switching on the LPS To switch on the LPS perform the following step 1 Press the On Off button to switch on the LPS The display will light up The LPS is switched on Charging the...

Page 17: ...OK button 4 Select the desired current limit value by pressing the arrow buttons up down and confirm selection by pressing the OK button 5 To exit the menu press the left arrow button twice The input current is limited Activate Deactivate 230 V Output To activated or deactivate the 230 V output perform the following steps 1 Press the On Off button to open the On Off menu 2 Select the menu item AC ...

Page 18: ...nd 200 W by pressing the arrow buttons up down and confirm selection by pressing the OK button 5 To exit the menu press the left arrow button 6 Select the menu item Energy Saver No Load by pressing the arrow buttons up down and confirm selection by pressing the OK button 7 In order to activate the Energy Saver select a time between 1 min 10 h by pressing the arrow buttons up down and confirm selec...

Page 19: ...ed by the LPS to such an extent that a starting process is possible again To activate the jumpstart function perform the following steps 1 Press the OK button to access the menu 2 Select the menu item 12VDC Output by pressing the arrow buttons up down and confirm selection by pressing the OK button 3 Select the menu item Jumpstart by pressing the arrow buttons up down and confirm selection by pres...

Page 20: ...ressing the OK button 4 To activate the shutdown delay select a time of 1 min 10 h by pressing the arrow buttons up down and confirm the selection by pressing the OK button 5 To deactivate the shutdown delay press the lower arrow button until inactive is displayed and confirm the selection with the OK button 6 To exit the menu press the left arrow button twice The shutdown delay is activated or de...

Page 21: ...tion Status Power Voltage Current Energy Saver No load Energy Saver Threshold 12 VDC Output Operation Status Power Voltage Current Jumpstart Shutdown Delay 12 VDC Charging Operation Status Power Voltage Current 230 VAC Charging Operation Status Power Voltage Current Maximum Current ...

Page 22: ...Codes About Serial Number Manufactured Hardware Version Software Version Unit Software Version Display 14 Maintenance Regular Inspection Check the LPS as follows each time before using it Check the mains cable and mains plug for damage Check charging cables and connections for damage The LPS must not come into contact with water oil or other liquids Check the LPS for external damage Check the trip...

Page 23: ...re facing upwards The fuses AC are located in the fuse box on the front of the LPS Open the fuse box and push the toggle switch upwards if necessary Error Codes If the LPS detects an error the LPS displays the error using an error code The following table lists the error codes and the actions required to resolve the problem Error Code Error Description Solution E001 E002 EPROM memory error Contact...

Page 24: ...tact your dealer if the warning is still displayed after 24 hours E056 E057 Cell temperature is too low Ensure a warmer ambient temperature E058 E059 Cell temperature is too high Ensure a cooler ambient temperature E060 Battery voltage too low Recharge the LPS E090 Input voltage DC is too low Increase the DC input voltage 12 V E091 Input voltage DC is too high Reduce the DC input voltage 12 V E092...

Page 25: ...uit Contact your dealer to arrange a service E150 Overload at AC output Reduce the load at AC output 230 V E151 Peak current at AC output lasts too long Reduce the load at AC output 230 V E152 Peak current at AC output is too high Reduce the load at AC output 230 V E153 E254 PE N relay error Contact your dealer to arrange a service E200 E201 Charging current too high Contact your dealer to arrange...

Page 26: ... D Sub data adapter from the LPS 4 If necessary loosen the screws for fastening the LPS The LPS is now disassembled You can transport the LPS using the carrying handles 17 Disposal Dispose of the device in accordance with the Battery Act The device must not be disposed of with household waste Take it to a recycling point or send it to your point of sale 18 EU Declaration of Conformity The LPS with...

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Page 28: ...LEAB Automotive GmbH Thorshammer 6 DE 24866 Busdorf Germany Tel 49 0 4621 9 78 60 0 Fax 49 0 4621 9 78 60 260 Email anfrage leab eu Web www leab eu ...