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Tel: +44 (0)845 652 0396 

Skyrrid Farm, Pontrilas, Hereford. HR2 0BW. UK 

           www.leturbines.com  

 

 

 Page 5 of 47

 

 

 

 

Safety Precautions 

 
Safety must always be your primary concern during the assembly, installation and operation of your 
LE-450  turbine.  Always  be  aware  of  the  risks  involved  with  mechanical  and  electrical  installation 
work.  If  in  doubt  about  any  issue  regarding  your  turbine,  please  seek  further  assistance  before 
proceeding. Installation of the LE-450 turbine should only be undertaken by suitably competent and 
qualified personnel.  
 
Mechanical Safety Hazards 

 

The main rotor is the most obvious and serious mechanical safety risk. When the turbine is 
operating  at  its  rated  performance,  the  blades  will  be  very  difficult  to  see,  due  to  the 
speed of rotation. Never approach the turbine whilst it is operating. Always shut down the 
turbine  by  activating  the  stop  switch.  Ensure  that  the  turbine  is  installed  in  a  suitable 
position where nobody can approach or interfere with the path of the rotor blades.  

 

Working with tools of any kind can be dangerous. Your LE-450 turbine requires some basic 
mechanical assembly with rudimentary hand tools. If you are in any doubt about how to 
use these tools correctly, please seek advice from a suitably experienced person. 

 

Your LE-450 turbine will inevitably be installed upon a tower or other support mount. This 
may  mean  working  at  height.  Always  ensure  that  all  personnel  in  the  immediate  vicinity 
are  aware  of  any  lifting  /  hoisting  operations  that  will  be  occurring.  Check  there  are  no 
loose components or tools likely to fall and cause injury during the lifting operation. Where 
possible, all assembly work should be completed at ground level. In the case of roof mount 
brackets, a suitable fitter should carry out the installation with the appropriate equipment 
for working at height. 

 

Ensure that the batteries are disconnected during the installation procedure. 

 

Twist the turbine output cables together (to create a short circuit) during the mechanical 
installation process. This will prevent the turbine from ‘spinning up’ during the installation. 

 

Never install the turbine upside down or in any orientation other than that depicted on the 
installation instructions. 

 

Install your turbine during a calm day. 

 

When performing routine inspection or maintenance, always stop the turbine by activating 
the stop switch. 

 
Electrical Safety Hazards 

 

The LE-450 generates rectified DC voltage. Even at these low voltages there are inherent 
risks. Caution should always be used when connecting the LE-450 to the electrical system. 

 

Be  sure  that  you  have  followed  the  cable-sizing  chart  to  ensure  that  the  correct  size  of 
transmission cable has been selected. If a cable of insufficient cross-sectional area is used, 
heat  may  build  up  in  the  cables  causing  a  potential  fire  hazard.  A  properly  sized  fuse  or 
circuit breaker should be used in the cables connected to the battery. This will stop the risk 
of short circuit currents. Using cables of insufficient cross-sectional area may also reduce 
the power transmission efficiency of the turbine. 

 

Battery  systems  can  deliver  a  serious  amount  of  current.  A  short  circuit  in  the  battery 
circuit can lead to hundreds of amps flowing through the battery cables. This will cause a 
heat build-up and ultimately an electrical fire. Batteries can explode when shorted. Always 
use insulated electrical tools when working on the battery’s electrical connections. 

 

Batteries are very heavy. Do not attempt to move batteries by yourself. Always use manual 
handling tools and an assistant. 

 

Always keep lead-acid batteries the correct way up. Do not allow the acidic electrolyte to 
spill or come into contact with your skin or face. Always follow the manufacturer’s safety 
instructions when handling lead-acid batteries. 

 

Never run the LE-450 'off-load' with the output cables not connected to anything. 

 

Please use common sense when installing and operating your turbine! 

Summary of Contents for GA-LETU-016

Page 1: ...d Farm Pontrilas Hereford HR2 0BW UK www leturbines com LE 450 Turbine Installation Operation Guide 1m Diameter Micro Wind Turbine for generating clean and renewable electricity anywhere the wind blow...

Page 2: ...Installation Checks to be carried out one month after installation 19 Annual Maintenance 19 After five years of normal operation 19 Other Considerations 19 Spares 20 Warranty 21 Disclaimer 22 Appendi...

Page 3: ...ed to the battery separately Ensure the blades are fitted in the correct orientation Consult the diagram on page 9 Blades fitted back to front it will severely impair power production Don t allow the...

Page 4: ...ser cut aluminium chassis using Yaw wing design to ensure responsive yawing and to reduce weight Maintenance free low friction bearing in both main shaft and yaw assemblies Extremely quiet injection m...

Page 5: ...nected during the installation procedure Twist the turbine output cables together to create a short circuit during the mechanical installation process This will prevent the turbine from spinning up du...

Page 6: ...ge 12V 24V 48V DC or Grid tie optimised Rotor Diameter 1000 mm Rated Wind Velocity 8 m s Rated Output 105 Watts Max Output 450 Watts Start up Wind Velocity 2 m s Total weight 8 5 Kg Tower mount 48 3 m...

Page 7: ...tchet one of each required 8 mm spanner or ratchet A set of Metric Standard Hexagon Keys Electrical screw drivers Power drill 6 5 mm diameter twist drill bit suitable for drilling through steel Digita...

Page 8: ...tures of 10 degrees Centigrade or lower this bedding in period will be extended by a further 50 hours of normal operation Connect a digital multi meter to the positive red and negative black output le...

Page 9: ...her is used underneath the anti vibration nuts Three set screws three washers and three anti vibration nuts should be used on each blade Tighten the fixings until the blades are safely secured Do not...

Page 10: ...he rotor hub in position using the six tapped holes in the drive shaft Ensure that all screws are securely tightened and that the rotor blades are fitted with the flat side of the blade facing forward...

Page 11: ...e purchased a LE 450 mount bracket or tower from a Leading Edge Turbines dealer then please refer to the separate installation instructions supplied with the product If you have sourced your own tower...

Page 12: ...ss sectional area is used heat will build up in the cables causing a potential fire hazard Cable capacities quoted below are based upon Tri Rated cables BS6231 Transmission Distance LE 450 Nominal Out...

Page 13: ...ower from the turbine Clip the cables to the inside of the tower Failure to do this will result in excessive mechanical strain on the cable joints within the slip ring assembly and may cause a failure...

Page 14: ...ed in parallel with the battery bank see Fig 13 The Tristar diversion charge controller can then be configured to regulate at a slightly higher voltage than the PV charge controller This will prevent...

Page 15: ...AMMETER OPTIONAL FUSE OR BREAKER RECOMMENDED BATTERY DISCONNECT OPTIONAL TRISTAR DIVERSION CONTROLLER REQUIRED BATTERY BANK WIRED TO APPROPRIATE CAPACITY VOLTAGE TOWER OR SUPPORT STRUCTURE SEE RUN ST...

Page 16: ...be used in conjunction with shore power and engine alternator power sources A LE 450 TURBINE PN GA LETU 016 RUN STOP SWITCH BOX REQUIRED PN GA CTRL 008A AMMETER OPTIONAL FUSE OR BREAKER RECOMMENDED BA...

Page 17: ...al for specific operational instructions Shut Down By activating the stop switch the output from cables of the turbine are shorted together This effectively puts an infinite load on the generator caus...

Page 18: ...ne to run off load with no connection to a battery bank or grid tie inverter Doing so will allow open circuit voltages to be generated by the turbine These voltages may be dangerous and may damage the...

Page 19: ...of stress cracking or fatigue A new set of rotor blades should be fitted if any cracks of fractures have occurred part numbers available in the Spares section Remove any build up of dirt and debris fr...

Page 20: ...t Leading Edge Turbines Dealer and quote the part numbers listed below Rotor Blade set of 5 DP LETU 145 X5 Magnet Rotor SA LETU 031 Stator 12V 24V 48V SA LETU 027 Yaw pivot Slip ring module SA LETU 01...

Page 21: ...ign will void the warranty and may compromise the safety of the machine What is not covered by your warranty Damage caused by unsatisfactory installation of the turbine tower and or control equipment...

Page 22: ...of the chassis Disclaimer All specifications are subject to change without prior notice The information given in this user manual is believed to be accurate and reliable Leading Edge Turbines assumes...

Page 23: ...Tel 44 0 845 652 0396 Skyrrid Farm Pontrilas Hereford HR2 0BW UK www leturbines com Page 23 of 47 Appendix 1 Tristar 45 Diversion Charge Controller...

Page 24: ...en performing routine inspection or maintenance always stop the turbine by activating the stop switch Electrical Safety Hazards The Tristar controller and dump load operates with low voltage DC Even a...

Page 25: ...e common sense when installing and operating your turbine and Charge Controller Electrical Installation Please refer to the overall electrical schematic in the turbine installation for appropriate gen...

Page 26: ...Tel 44 0 845 652 0396 Skyrrid Farm Pontrilas Hereford HR2 0BW UK www leturbines com Page 26 of 47...

Page 27: ...Tel 44 0 845 652 0396 Skyrrid Farm Pontrilas Hereford HR2 0BW UK www leturbines com Page 27 of 47...

Page 28: ...Tel 44 0 845 652 0396 Skyrrid Farm Pontrilas Hereford HR2 0BW UK www leturbines com Page 28 of 47...

Page 29: ...Tel 44 0 845 652 0396 Skyrrid Farm Pontrilas Hereford HR2 0BW UK www leturbines com Page 29 of 47...

Page 30: ...Tel 44 0 845 652 0396 Skyrrid Farm Pontrilas Hereford HR2 0BW UK www leturbines com Page 30 of 47...

Page 31: ...Tel 44 0 845 652 0396 Skyrrid Farm Pontrilas Hereford HR2 0BW UK www leturbines com Page 31 of 47...

Page 32: ...Tel 44 0 845 652 0396 Skyrrid Farm Pontrilas Hereford HR2 0BW UK www leturbines com Page 32 of 47...

Page 33: ...Tel 44 0 845 652 0396 Skyrrid Farm Pontrilas Hereford HR2 0BW UK www leturbines com Page 33 of 47...

Page 34: ...Tel 44 0 845 652 0396 Skyrrid Farm Pontrilas Hereford HR2 0BW UK www leturbines com Page 34 of 47...

Page 35: ...Tel 44 0 845 652 0396 Skyrrid Farm Pontrilas Hereford HR2 0BW UK www leturbines com Page 35 of 47...

Page 36: ...Tel 44 0 845 652 0396 Skyrrid Farm Pontrilas Hereford HR2 0BW UK www leturbines com Page 36 of 47...

Page 37: ...Tel 44 0 845 652 0396 Skyrrid Farm Pontrilas Hereford HR2 0BW UK www leturbines com Page 37 of 47...

Page 38: ...Tel 44 0 845 652 0396 Skyrrid Farm Pontrilas Hereford HR2 0BW UK www leturbines com Page 38 of 47...

Page 39: ...Tel 44 0 845 652 0396 Skyrrid Farm Pontrilas Hereford HR2 0BW UK www leturbines com Page 39 of 47 Appendix 2 Run Stop Switch User Manual Only operate in light winds...

Page 40: ...ition The turbine is dynamically braked and may be seen to rotate very slowly Position 2 Turbine Run position The turbine output is allowed to flow straight through the switch to the relevant output S...

Page 41: ...per these instructions and wiring schematics Incorrect wiring may lead to a short circuit being placed across the batteries which can lead to fire or explosion Please use common sense when installing...

Page 42: ...Tel 44 0 845 652 0396 Skyrrid Farm Pontrilas Hereford HR2 0BW UK www leturbines com Page 42 of 47 Appendix 3 System Trouble Shooting...

Page 43: ...f a fuse or circuit breaker has been fitted to the turbine ensure that this is correctly closing the circuit Never leave the turbine running in an off load state as it may cause damage to the turbine...

Page 44: ...ure that you have the correct voltage turbine for your application Issue A slight oscillation can be observed in the turbine tail fin whilst the turbine is rotating at certain speeds Potential Causes...

Page 45: ...ce in the alternator coils dramatically increases which causes the alternator efficiency to drop drastically This effects the overall output of the turbine Performance will drop after the turbine has...

Page 46: ...s and buildings Excessive turbulence will hamper the performance of your turbine Small wind turbines operate best in steady airflows Free flowing airstreams are more consistent in direction and wind s...

Page 47: ......

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