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DM856 Digital Stepping Driver Manual V1.0

 

Tel: +086 0755-26434369                                  7                                  Web Site: www.leadshine.com 

Parallel Connections 

An 8 lead motor in a parallel configuration offers a more stable, but lower torque at lower speeds. But 

because of the lower inductance, there will be higher torque at higher speeds. Multiply the per phase 

(or unipolar) current rating by 1.96, or the bipolar current rating by 1.4, to determine the peak output 

current.

 

 

Figure 8: 8-lead motor parallel connections 

NEVER

 disconnect or connect the motor while the power source is energized. 

6. Power Supply Selection 

The  DM856 can  match  medium  and  small  size  stepping  motors  (from  NEMA  frame  size  17  to  34) 

made  by  Leadshine  or  other  motor  manufactures  around  the  world.  To  achieve  good  driving 

performances, it is important to select supply voltage and output current properly. Generally speaking, 

supply voltage determines the high speed performance of the motor, while output current determines 

the output torque of the driven motor (particularly at lower speed). Higher supply voltage will allow 

higher  motor  speed  to  be  achieved,  at  the  price  of  more  noise  and  heating.  If  the  motion  speed 

requirement  is  low,  it

s  better  to  use  lower  supply  voltage  to  decrease  noise,  heating  and  improve 

reliability. 

Regulated or Unregulated Power Supply 

Both  regulated  and  unregulated  power  supplies  can  be  used  to  supply  the  driver.  However, 

unregulated power supplies are preferred due to their ability to withstand current surge. If regulated 

power  supplies  (such  as  most  switching  supplies.)  are  indeed  used,  it  is  important  to  have  large 

current  output  rating  to  avoid  problems  like  current  clamp,  for  example  using  4A  supply  for  3A 

motor-driver operation. On the other hand, if unregulated supply is used, one may use a power supply 

of lower current rating than that of motor (typically 50%

70% of motor current). The reason is that 

the driver draws current from the power supply capacitor of the unregulated supply only  during the 

ON  duration  of  the  PWM  cycle,  but  not  during  the  OFF  duration.  Therefore,  the  average  current 

withdrawn from power supply is considerably less than motor current. For example, two 3A motors 

can be well supplied by one power supply of 4A rating. 

                                 

DM856 Digital Stepping Driver Manual V1.0

 

Tel: +086 0755-26434369                                  8                                  Web Site: www.leadshine.com 

Multiple Drivers 

It is  recommended  to  have  multiple  drivers  to  share  one  power supply  to  reduce cost, if the supply 

has enough capacity. To avoid cross interference,

 

DO NOT

 

daisy-chain the power supply input pins 

of the drivers. Instead, please connect them to power supply separately.

 

Selecting Supply Voltage 

The  power  MOSFETS  inside  the  DM856  can  actually  operate  within  +20  ~  +80VDC,  including 

power  input  fluctuation  and  back  EMF  voltage  generated  by  motor  coils  during  motor  shaft 

deceleration.  Higher  supply  voltage  can  increase  motor  torque  at  higher  speeds,  thus  helpful  for 

avoiding losing steps. However, higher voltage may cause bigger motor vibration at lower speed, and 

it may also cause over-voltage protection or even driver damage. Therefore, it is suggested to choose 

only  sufficiently  high  supply  voltage  for  intended  applications,  and  it  is  suggested  to  use  power 

supplies  with theoretical  output voltage of  +20 ~ +72VDC, leaving  room  for  power fluctuation and 

back-EMF. 

7. Selecting Microstep Resolution and Driver Output Current 

Microstep resolutions  and  output  current  are  programmable,  the  former  can be  set  from  full-step  to 

102,400 steps/rev and the latter can be set from 0.5A to 5.6A. See more information about 

Microstep 

and Output Current Setting

 in Section 13. 

However,  when  it

s  not  in  software  configured  mode,  this  driver  uses  an  8-bit  DIP  switch  to  set 

microstep resolution, and motor operating current, as shown below:     

 

Microstep Resolution Selection 

When  it

s  not  in  software  configured  mode,  microstep  resolution  is  set  by  SW5,  6,  7,  8  of  the  DIP 

switch

 

as shown in the following table: 

Summary of Contents for DM856

Page 1: ...e to any products herein to improve reliability function or design Leadshine does not assume any liability arising out of the application or use of any product or circuit described herein neither does it convey any license under its patent rights of others Leadshine s general policy does not recommend the use of its products in life support or aircraft applications wherein a failure or malfunction...

Page 2: ...vers 8 Selecting Supply Voltage 8 7 Selecting Microstep Resolution and Driver Output Current 8 Microstep Resolution Selection 8 Current Settings 9 Contents II Dynamic current setting 10 Standstill current setting 10 8 Wiring Notes 10 9 Typical Connection 11 10 Sequence Chart of Control Signals 11 11 Protection Functions 12 Over current Protection 12 Over voltage Protection 12 Phase Error Protectio...

Page 3: ... microstep output for smooth system performance l Microstep resolutions programmable from full step to 102 400 steps rev l Supply voltage up to 80 VDC l Output current programmable from 0 5A to 5 6A l Pulse input frequency up to 200 KHz l TTL compatible and optically isolated input l Automatic idle current reduction l Suitable for 2 phase and 4 phase motors l Support PUL DIR and CW CCW modes l Ove...

Page 4: ...response DIR signal should be ahead of PUL signal by 5μs at least 4 5V when DIR HIGH 0 0 5V when DIR LOW Please note that rotation direction is also related to motor driver wiring match Exchanging the connection of two wires for a coil to the driver will reverse motion direction ENA ENA Enable signal This signal is used for enabling disabling the driver High level NPN control signal PNP and Differ...

Page 5: ... at higher speeds This configuration is also referred to as half chopper In DM856 Digital Stepping Driver Manual V1 0 Tel 086 0755 26434369 6 Web Site www leadshine com setting the driver output current multiply the specified per phase or unipolar current rating by 1 4 to determine the peak output current Figure 5 6 lead motor half coil higher speed connections Full Coil Configurations The full co...

Page 6: ...he reason is that the driver draws current from the power supply capacitor of the unregulated supply only during the ON duration of the PWM cycle but not during the OFF duration Therefore the average current withdrawn from power supply is considerably less than motor current For example two 3A motors can be well supplied by one power supply of 4A rating DM856 Digital Stepping Driver Manual V1 0 Te...

Page 7: ...urrent setting Peak Current RMS Current SW1 SW2 SW3 Default Software configured 0 5 to 5 6A OFF OFF OFF 2 1A 1 5A ON OFF OFF 2 7A 1 9A OFF ON OFF 3 2A 2 3A ON ON OFF 3 8A 2 7A OFF OFF ON 4 3A 3 1A ON OFF ON 4 9A 3 5A OFF ON ON 5 6A 4 0A ON ON ON Notes Due to motor inductance the actual current in the coil may be smaller than the dynamic current setting particularly under high speed condition Stand...

Page 8: ...6 uses one RED LED to indicate what protection has been activated The periodic time of RED is 3 s seconds and how many times the RED turns on indicates what protection has been activated Because only one protection can be displayed by RED LED so the driver will decide what error to display according to their priorities See the following Protection Indications table for displaying priorities Over c...

Page 9: ...assistance Many of the problems that affect motion control systems can be traced to electrical noise controller software errors or mistake in wiring DM856 Digital Stepping Driver Manual V1 0 Tel 086 0755 26434369 14 Web Site www leadshine com Problem Symptoms and Possible Causes Symptoms Possible Problems No power Microstep resolution setting is wrong DIP switch current setting is wrong Fault cond...

Page 10: ... windows systems including Win95 Win98 WindowsNT Windows 2000 Windows XP And the selected PC should have 1 serial port at least for communicating with the driver Double click ProTuner_DM856 exe to begin installing the ProTuner See Figure 11 Click Next to enter the License Agreement window See Figure 12 Figure 11 Begin to install the ProTuner DM856 Digital Stepping Driver Manual V1 0 Tel 086 0755 2...

Page 11: ...ortcut Folder in Figure 15 and continue to install the ProTuner by following Figure 16 and Figure 17 An Installation Successful window will appear if the ProTuner is installed successfully See Figure 18 DM856 Digital Stepping Driver Manual V1 0 Tel 086 0755 26434369 18 Web Site www leadshine com Figure 16 Installation information summarization Figure 17 Installing the ProTuner ...

Page 12: ... motor wirings DM856 DM856 Digital Stepping Driver Manual V1 0 Tel 086 0755 26434369 20 Web Site www leadshine com and try again Open the tuning software ProTuner and check driver status by clicking Err_check If it s Phase Error check the motor motor wirings and try again If it still doesn t work after you followed all of the previous steps please contact us at tech leadshine com If the RED LED is...

Page 13: ...otors Start Restart a Step Response test to get an optimum response Kp Proportional Gain Proportional Gain determines the response of the driver to current setting command Low Proportional Gain provides a stable system doesn t oscillate has low stiffness and large current error causing poor performances in tracking current setting command in each step like Figure 23 Too large Proportional Gain val...

Page 14: ...ion and Driver Output Current MicroStep Microstep Resolution The value is driver s microstep resolution setting and can be set from 1 to 512 The user can set the microstep with ProTuner or DIP switches See more information about setting output current of the driver in section 7 Selecting Microstep Resolution and Driver Output Current DM856 Digital Stepping Driver Manual V1 0 Tel 086 0755 26434369 ...

Page 15: ...to get an optimum value 2nd ResonanceArea Parameters for 2nd resonance area Usually between 1 2rps and 2 4rps Default Amp2 and Phase2 values are zero 3rd ResonanceArea Parameters for 3rd resonance area Usually between 2 4rps and 4 8rps Default Amp3 and Phase3 values are 128 InternerPulser There is an internal pulse generator designed for driver self testing and anti resonance tuning You can issue ...

Page 16: ...r Manual V1 0 Tel 086 0755 26434369 28 Web Site www leadshine com OverVoltage Over voltage Protection When power supply voltage exceeds 91 1 VDC protection will be activated PhaseErr Phase Error Protection Motor power lines wrong not connected will activate this protection ErrCounter Displays current error s and current error history Erase Current Err Erase Current Err button The user can clear cu...

Page 17: ...hall prepay shipping charges for products returned to Leadshine for warranty service and Leadshine shall pay for return of products to customer Warranty Limitations Leadshine makes no other warranty either expressed or implied with respect to the product Leadshine specifically disclaims the implied warranties of merchantability and fitness for a particular purpose Some jurisdictions do not allow l...

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