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M542 Economical Microstepping Driver Manual V1.0

 

Tel: +086 0755-26434369                                    1                              Web Site: 

www.leadshine.com

 

1. Introduction, Features and Applications 

Introduction 

The M542 is an economical microstepping driver based on patented technology of Leadshine. It is 
suitable  for  driving  2-phase  and  4-phase  hybrid  stepping  motors.  By  using  the  advanced  bipolar 
constant-current  chopping  technique,  it  can  output  more  speed  and  torque  from  the  same  motor, 
compared with traditional drivers, such as L/R drivers. Its 3-state current control technology allows 
coil  currents  to  be  well  controlled  and  with  relatively  small  current  ripple,  therefore  less  motor 
heating is achieved. 

Features 

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Low cost and good high-speed torque   

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Supply voltage up to +50VDC 

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Output current up to 4.2A   

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Optically isolated input signals 

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Pulse frequency up to 300 KHz 

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Automatic idle-current reduction 

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3-state current control technology 

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15 selectable resolutions 

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Suitable for 2-phase and 4-phase motors 

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DIP  switch  current  setting  with  8  different 
values 

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CW/CCW mode available (optional) 

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Over-voltage and short-circuit protection 

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Small size (118x75.5x33mm) 

Applications 

Suitable  for  a  wide range  of  stepping  motors  from  NEMA  size 17  to  34.  It can  be  used  in  various 
kinds  of  machines,  such  as  X-Y  tables,  labeling  machines,  laser  cutters,  engraving  machines, 
pick-place devices, and so on. Particularly adapt to the applications desired with low vibration, high 
speed and high precision. 

2. Specifications and Operating Environment 

Electrical Specifications

 (T

=

 

25

)

 

M542 

Parameters 

Min 

Typical 

Max 

Unit 

Output current 

1.0 

4.2 (3.0A RMS) 

Supply voltage 

20 

36 

50 

VDC 

Logic signal current 

10 

16 

mA 

Pulse input frequency 

300 

KHz 

Isolation resistance 

500 

 

 

M

Ω

 

                     

M542 Economical Microstepping Driver Manual V1.0

 

Tel: +086 0755-26434369                                    2                                Web Site: 

www.leadshine.com

 

Operating Environment and other Specifications 

Cooling 

Natural Cooling or Forced cooling 

Environment 

Avoid dust, oil fog and corrosive gases 

Ambient Temperature 

0  

  50

 

Humidity 

40%RH 

  90%RH 

Operating Temperature 

70  Max

 

Operating Environment 

Vibration 

5.9m/s

Max 

Storage Temperature 

-20  

  65

 

Weight 

Approx. 280 gram (9.9 oz) 

Mechanical Specifications 

(unit:mm, 1 inch = 25.4 mm) 

 

 

Front View                      Side View 

Figure 1: Mechanical specifications 

*Recommended to use side mounting for better heat dissipation

 

Elimination of Heat

   

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Driver

s reliable working temperature should be <65 , and motor working temperature should 

be <80 ;

 

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It is recommended to use automatic idle-current reduction mode, namely current automatically 
reduce to 60% when motor stops, so as to reduce driver heating and motor heating; 

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It is recommended to side mounting to maximize heat sink area. 

www.yusto.ru 

info@yusto.ru

Summary of Contents for M542

Page 1: ...ducts herein to improve reliability function or design Leadshine does not assume any liability arising out of the application or use of any product or circuit described herein neither does it convey any license under its patent rights of others Leadshine s general policy does not recommend the use of its products in life support or aircraft applications wherein a failure or malfunction of the prod...

Page 2: ...d Motors 6 Series Connections 6 Parallel Connections 6 6 Power supply Selection 7 Regulated or Unregulated Power Supply 7 Multiple Drivers 7 Selecting Supply Voltage 7 7 Selecting Microstep Resolution and Driver Output Current 8 Microstep Resolution Selection 8 Current Settings 8 Dynamic Current Setting 9 Standstill Current Setting 9 8 Wiring Notes 9 Contents II 9 Typical Connection 10 10 Sequence...

Page 3: ...ds of machines such as X Y tables labeling machines laser cutters engraving machines pick place devices and so on Particularly adapt to the applications desired with low vibration high speed and high precision 2 Specifications and Operating Environment Electrical Specifications Tj 25 M542 Parameters Min Typical Max Unit Output current 1 0 4 2 3 0A RMS A Supply voltage 20 36 50 VDC Logic signal cur...

Page 4: ...g for enabling the driver and low level for disabling the driver Usually left UNCONNECTED ENABLED Selecting Effective Pulse Edge or Effective Level and Control Signal Mode There are two jumpers J1 and J3 inside the M542 specifically for the purpose of selecting effective pulse edge or effective level and control signal mode as shown in figure 2 Default setting is PUL DIR mode and upward rising edg...

Page 5: ... 6 lead motor half coil higher speed connections Full Coil Configurations The full coil configuration on a six lead motor should be used in applications where higher torque at lower speeds is desired This configuration is also referred to as full copper In full coil mode the M542 Economical Microstepping Driver Manual V1 0 Tel 086 0755 26434369 6 Web Site www leadshine com motors should be run at ...

Page 6: ...ion as it will damage the M542 Selecting Supply Voltage The power MOSFETS inside the M542 can actually operate within 20V 50VDC including power input fluctuation and back EMF voltage generated by motor coils during motor shaft deceleration Higher supply voltage can increase motor torque at higher speeds thus helpful for avoiding losing steps However higher voltage may cause bigger motor vibration ...

Page 7: ... prevent noise incurred in PUL DIR signal pulse direction signal wires and motor wires should not be tied up together It is better to separate them by at least 10 cm otherwise the disturbing signals generated by motor will easily disturb pulse direction signals causing motor position error system instability and other failures l If a power supply serves several drivers separately connecting the dr...

Page 8: ...art of this process you may have to disconnect the individual components that make up your system and verify that they operate independently It is important to document each step in the troubleshooting process You may need this documentation to refer back to at a later date and these details will greatly assist our Technical Support staff in determining the problem should you need assistance Many ...

Page 9: ...ay shipping charges for products returned to Leadshine for warranty service and Leadshine shall pay for return of products to customer Warranty Limitations Leadshine makes no other warranty either expressed or implied with respect to the product Leadshine specifically disclaims the implied warranties of merchantability and fitness for a particular purpose Some jurisdictions do not allow limitation...

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