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M542T Microstepping Driver Manual V1.0

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6

cross interference,

DO NOT

daisy-chain the power supply input pins of the drivers. (Instead, please connect them to power supply

separately.)

Selecting Supply Voltage

The power MOSFETS inside the M542T can actually operate 24 ~ +100VDC, including power input fluctuation and back
EMF voltage generated by motor coils during motor shaft deceleration. Higher supply voltage can increase motor torque at higher
speeds, thus helpful for avoiding losing steps. However, higher voltage may cause bigger motor vibration at lower speed, and it may
also cause over-voltage protection or even driver damage. Therefore, it is suggested to choose only sufficiently high supply voltage
for intended applications, and it is suggested to use power supplies with theoretical output voltage of +24 ~ +50VDC, leaving room
for power fluctuation and back-EMF.

7. Selecting Microstep Resolution and Driver Output Current

This driver uses an 8-bit DIP switch to set microstep resolution, and motor operating current, as shown below:

Microstep Resolution Selection

Microstep resolution is set by SW5, 6, 7, 8 of the DIP switch as shown in the following table:

Microstep

Steps/rev.(for 1.8°motor)

SW5

SW6

SW7

SW8

2

400

ON

ON

ON

ON

4

800

ON

OFF

ON

ON

8

1600

ON

ON

OFF

ON

16

3200

ON

OFF

OFF

ON

32

6400

ON

ON

ON

OFF

64

12800

ON

OFF

ON

OFF

128

25600

ON

ON

OFF

OFF

256

51200

ON

OFF

OFF

OFF

5

1000

OFF

ON

ON

ON

10

2000

OFF

OFF

ON

ON

25

5000

OFF

ON

OFF

ON

50

10000

OFF

OFF

OFF

ON

125

25000

OFF

ON

ON

OFF

250

50000

OFF

OFF

ON

OFF

Current Settings

For a given motor, higher driver current will make the motor to output more torque, but at the same time causes more heating in the
motor and driver. Therefore, output current is generally set to be such that the motor will not overheat for long time operation. Since
parallel and serial connections of motor coils will significantly change resulting inductance and resistance, it is therefore important to
set driver output current depending on motor phase current, motor leads and connection methods. Phase current rating supplied by
motor manufacturer is important in selecting driver current, however the selection also depends on leads and connections. The first
three bits (SW1, 2, 3) of the DIP switch are used to set the dynamic current. Select a setting closest to your motor’s required current.

Summary of Contents for M542T

Page 1: ...User s Manual For M542T High Performance Microstepping Driver Version 1 0 2011 All Rights Reserved Attention Please read this manual carefully before using the driver ...

Page 2: ...tomatic idle current reduction 16 selectable resolutions in decimal and binary up to 51 200 steps rev Suitable for 2 phase and 4 phase motors Short voltage over voltage over current and short cicuit protection Applications Suitable for a wide range of stepping motors from NEMA size 17 to 34 It can be used in various kinds of machines such as X Y tables labeling machines laser cutters engraving mac...

Page 3: ...f the pins and related issues are presented in section 4 5 9 Connector P1 Configurations Pin Function Details PUL Pulse signal In single pulse pulse direction mode this input represents pulse signal 4 5V when PUL HIGH 0 0 5V when PUL LOW For reliable response pulse width should be longer than 1 5μs Series connect resistors for current limiting when 12V or 24V used The same as DIR and ENA signals P...

Page 4: ...ts including open collector and PNP output The M542T has 3 optically isolated logic inputs which are located on connector P1 to accept line driver control signals These inputs are isolated to minimize or eliminate electrical noises coupled onto the drive control signals Recommend use line driver control signals to increase noise immunity of the driver in interference environments In the following ...

Page 5: ... The higher torque configuration or full coil uses the full windings of the phases Half Coil Configurations As previously stated the half coil configuration uses 50 of the motor phase windings This gives lower inductance hence lower torque output Like the parallel connection of 8 lead motor the torque output will be more stable at higher speeds This configuration is also referred to as half choppe...

Page 6: ... output current properly Generally speaking supply voltage determines the high speed performance of the motor while output current determines the output torque of the driven motor particularly at lower speed Higher supply voltage will allow higher motor speed to be achieved at the price of more noise and heating If the motion speed requirement is low it s better to use lower supply voltage to decr...

Page 7: ... shown below Microstep Resolution Selection Microstep resolution is set by SW5 6 7 8 of the DIP switch as shown in the following table Microstep Steps rev for 1 8 motor SW5 SW6 SW7 SW8 2 400 ON ON ON ON 4 800 ON OFF ON ON 8 1600 ON ON OFF ON 16 3200 ON OFF OFF ON 32 6400 ON ON ON OFF 64 12800 ON OFF ON OFF 128 25600 ON ON OFF OFF 256 51200 ON OFF OFF OFF 5 1000 OFF ON ON ON 10 2000 OFF OFF ON ON 2...

Page 8: ... due to P I2 R of the original value If the application needs a different standstill current please contact NC Tech 8 Wiring Notes In order to improve anti interference performance of the driver it is recommended to use twisted pair shield cable To prevent noise incurred in PUL DIR signal pulse direction signal wires and motor wires should not be tied up together It is better to separate them by a...

Page 9: ...xceeds the limit Short Circuit Protection Protection will be activated in case of short circuit between motor coils or between motor coil and ground 11 Frequently Asked Questions In the event that your driver doesn t operate properly the first step is to identify whether the problem is electrical or mechanical in nature The next step is to isolate the system component that is causing the problem A...

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