Leadshine ES-DH1208, Hardware Installation Manual

Page 1: ...Hardware Installation Manual Of the High Voltage Easy Servo Drives Version 0 0 1 www servosystem ru 7 495 407 01 02 ...

Page 2: ...e the power supply voltage dose not exceed the drive s input range Double check the connections and make sure the power lead polarity is correct Warning Do not set high current for small stepper motor It is possible that the motor will be damaged Caution Disconnect the motor from the load if you are not sure the move direction Adjust the axis in the center before trying to run the motor Warning Ne...

Page 3: ... 11 Edit Parameter Mode 12 Configuration Example via the on board HMI 14 Calculating Rotation Speed and Angle 14 Rotating the Motor via the On board HMI 15 Rotating the Motor by Motion Controller 15 Rotating the ES Motor in PC Software 16 Power Supply Selection 17 Multiple Drives 17 Selecting Supply Voltage 17 Recommended Supply Voltage 18 Control Signal Setup Timing 18 Current Control Detail 19 F...

Page 4: ...iv Obtaining Warranty Service 22 Warranty Limitations 22 Shipping Failed Product 22 Contact Us 23 www servosystem ru 7 495 407 01 02 ...

Page 5: ...or technologies and delivers unique capabilities and enhancements over both while at a fraction of the cost of a servo system Getting Start To get start you need one easy servo drive one easy servo motor stepper drive with encoder and a AC DC power supply for the first time evaluation A motion controller like indexer pulse generator or PLC is required too when you need to rotate the motor If you h...

Page 6: ...1208 and ES MH2 series motor Wiring Diagram of ES DH2306 and ES MH3 series motor Or RS232 Cable USB 232 Converter Motion Controller Encoder Cable Motor Power Cable AC Power Or RS232 Cable USB 232 Converter Motion Controller Encoder Cable Motor Power Cable AC Power www servosystem ru 7 495 407 01 02 ...

Page 7: ... DH1208 ES DH2306 The ES DH2306 requires two powers input as follows The main power is used to energize the motor and the control power is used for logic circuit Typically they can share the same AC power AC Power Connection of ES DH2306 L N PE Power L N PE AC Power 70 130VAC L N PE Main Power L N PE Control Power L N AC Power 150 230VAC www servosystem ru 7 495 407 01 02 ...

Page 8: ...nals of the ES DH1208 as follows Connect Leadshine ES MH2 series motor to ES DH1208 ES DH2306 and the ES MH3 series motor The ES DH2306 is designed for 3 phase stepper motor with encoder feedback It can work with Leadshine ES MH3 series motor which has the U V and W lead Just connect these leads to the corresponding terminals of the ES DH1208 as follows Connect Leadshine ES MH3 series motor to ES ...

Page 9: ...se Direction Enable Input The pulse direction and enable input of the ES DH series is differential It can also be connected to PNP sourcing or NPN sinking type controller For the enable signal apply 0V between ENA and ENA or leave them unconnected to enable the drive If it is needn t to disable the drive just leave them unconnected In a NPN sourcing type output the control signals share the same p...

Page 10: ...PUL DIR PUL DIR ENA ENA 5V Step Direction Enable Controller Connect ES DH drive to the differential type controller Alarm Output The outputs are isolated and you can take them as electronic switch An upper resistor is used to limit the current Its resistance is depending on the input current requirement of the controller The source voltage for those outputs can also be 24V The resistor R is depend...

Page 11: ...S DH drive to PC A RS232 cable is needed for the communication between the drive s RS232 port and the PC s serial port It will be shipped with the kit if you include it in the order It is also possible to make this cable by yourself One end of this cable is a RJ 11 header and the other end of cable is a 9 pin D Sub female connector If your PC does not have a serial port a USB to Serial converter w...

Page 12: ...MH234120 Black Red Yellow Blue Typical Connections of ES DH1208 with controller of sinking output ES DH2306 N PUL 3 DIR 5 PUL DIR 4 6 ALM U V W PE L CN2 Feedback Signal Connector 7 CN1 Control Signal Connector Control Power Braking Resistor Connector 1 2 3 4 5 6 ENA 11 ENA 12 8 ALM Encoder Extension Cable L N NC BR P 1 2 3 4 5 Main Power Motor Connector 150 230VAC 5 24V 5V recommended Step Directi...

Page 13: ...encounter problems like high motor heating big motor noise or even motor stall due to weak torque For a quick start of the easy servo drive there are not much parameters need to be configured The following table gives the most significant settings of the easy servo drive Most Significant Settings of the Easy Servo drive Parameters ES DH1208 ES DH2306 Pulses Revolution Default 4000 Software Adjusta...

Page 14: ...g the Mode key The following figure illustrates the operation procedure of the on board HMI M Display Data Edit Parameter Select Data ENT Display Data Select Parameter Display parameter Edit Parameter Confirm M Cancel ENT ENT Select Function Hold on 3 seconds Reset Parameter Clear Error Record ENT ENT Auxiliary Function Write to EEPROM Start Writing Writing Completes ENT M M M Operation Procedure ...

Page 15: ...ommand and feedback Press to switch between low and high order digits display d01SPF Actual feedback motor speed in RPM d02SPr Reference motor speed in RPM d03PLF Actual feedback position in pulses d04PLr Reference position in pulses d05iP Reference current peak in mA d06Err Error code 0001 Over current protection activated 0002 Over voltage protection activated 0003 Brake protection activated 000...

Page 16: ...t to make the motor rotate one revolution PA__08 Encoder Resolution 4000 200 65535 1000 lines encoder default PA__09 Position Error Limit 1000 1 65535 When the position error exceeds this value the drive goes into error state Unit Pulses PA__10 Holding Current Rate 40 0 100 It affects the holding torque when the motor is at standstill It also determines the start current when the motor starts to w...

Page 17: ...y is limited to 200KHz 1 The MAX pulse frequency is limited to 500KHz PA__21 Acceleration 200 1 2000 Acceleration of the built in motion generator Unit Revolutions second PA__22 Speed 60 RPM 1 3000 Speed of the built in motion generator Unit RPM PA__23 Move Distance 100 rev 1 65535 Move distance of the built in motion generator The actual distance is 1 100 of the setting value Unit Revolutions PA_...

Page 18: ... key Power Up the 2nd from right to left digit is blinking Press to decrease the digit in case of wrong operation ENT Press the ENT key to confirm the selection of the PA__12 It displays the PA__12 value of 1000ms which is the Standby Time Edit the value by the up arrow increase the down arrow decrease and the left arrow left shift keys Change the Standby Time to 1294ms ENT Press the ENT key to co...

Page 19: ...Press the ENT key to start the motion Caution The motor will rotate 1 revolution CW and 1 revolution CCW Make sure the move part will not hit anything Press 1 times to increase it to 1 M Press M key It returns to the Display Data Mode The actual displaying data is dependent ENT ENT M Press M key M Press M key Auxiliary Function Reset Drive Write to EERPM Rotating the Motor by Motion Controller You...

Page 20: ...al motion controller when you want to test the ES drives or verify the connection in case of problem However the performance in the emulating controller of the PC software CAN NOT represent the actual motion controller Click Drive Setting Current Loop Motion Test to open the test window Then click the Motion Test tab to open the emulating controller Edit the trapezoid velocity profile and click th...

Page 21: ...wer supply separately Selecting Supply Voltage Higher supply voltage can increase motor torque at higher speeds thus helpful for avoiding losing steps However higher voltage may cause bigger motor vibration at lower speed and it may also cause over voltage protection or even drive damage Therefore it is suggested to choose only sufficiently high supply voltage for intended applications and it is s...

Page 22: ... V AC 220 230V ES MH342200 ES DH2306 AC 150 230 V AC 220 230V Control Signal Setup Timing To make a reliable operation the ES drive requires the control signals to meet the setup time requirements as follows Otherwise losing of steps may happen Control Signal Setup Time Drive Frequency tDS tPHS tPLS tDD tES tED ES DH2306 200K 5uS 2 5us 5uS 50ms 50ms ES DH1208 200K 5uS 2 5us 5uS 50ms 50ms Symbol De...

Page 23: ... is big vibration at start up and how much lock torque is required based on your actual applications Fine Tuning Leadshine already loads default current loop parameters and position loop parameters Those default parameter values have been optimized They should be good enough for most industrial applications and there is no need to tune them However if you want to fine tune the IES for best perform...

Page 24: ...ch periodic time Caution When above protections are active the motor shaft will be free or the LED will blink Reset the drive by repowering it to make it function properly after removing above problems Since there is no protection against power leads reversal it is critical to make sure that power supply leads correctly connected to drive Otherwise the drive will be damaged instantly Position Foll...

Page 25: ...e problem should you need assistance Many of the problems that affect motion control systems can be traced to electrical noise controller software errors or mistake in wiring Problem Symptoms and Possible Causes Symptoms Possible Problems No power Microstep resolution setting is wrong Fault condition exists Motor is not rotating The drive is disabled Motor rotates in the wrong direction The Direct...

Page 26: ... to Leadshine for warranty service and Leadshine shall pay for return of products to customer Warranty Limitations Leadshine makes no other warranty either expressed or implied with respect to the product Leadshine specifically disclaims the implied warranties of merchantability and fitness for a particular purpose Some jurisdictions do not allow limitations on how long and implied warranty lasts ...

Page 27: ...Hardware installation manual of the ES DH series drives 23 www servosystem ru 7 495 407 01 02 ...